Sharif Digital Repository

Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode. © 2007 Elsevier B.V. All rights reserved  

Microstructural changes in friction-stir welding (FSW) of artificially aged AA2017 were investigated. First, FSW was performed with rotational and linear speeds of 800 rpm and 40 mm/min, respectively. Then, microstructural studies by means of optical metallography and electron microscopy were conducted in different regions of the welded plates. Hardness testing was also employed to determine local strength and subsequent natural aging progress after welding. The results indicate that the considerable hardness degradation occurs in the thermo-mechanically affected zone owing to coarsening of semi-coherent precipitates. Grain refinement also takes place in the weld nugget as a result of... 

This study concentrates on the effects of weld sequence and welding fixtures on distribution and magnitude of induced arc welding residual stresses built up in butt-joint of Gas Tungsten Arc Welding (GTAW) AA5251 plates. Aluminum plates have been welded under different welding conditions and then, longitudinal and transverse residual stresses were measured in different points of the welded plates employing hole-drilling technique. The results indicate that welding sequence significantly alters the distributions of both longitudinal and transverse residual stresses while the changing in the weld sequence leads to 44% decrease in longitudinal residual stress. Besides, both the geometry of weld... 

Joining of commercially pure Ti to 304 stainless steel by fusion welding processes possesses problems due to the formation of brittle intermetallic compounds in the weld metal, which degrade the mechanical properties of the joints. Solid-state welding processes are contemplated to overcome these problems. However, intermetallic compounds are likely to form even in Ti-SS joints produced with solid-state welding processes such as friction welding process. Therefore, interlayers are employed to prevent the direct contact between two base metals and thereby mainly to suppress the formation of brittle Ti-Fe intermetallic compounds. In the present study, friction-welded joints between commercially... 

In the present paper, a crack propagation-based fatigue life estimation approach has been proposed for resistance spot welds. The presented approach also takes into account the effect of welding residual stresses. It can provide an accurate and systematic prediction of the life of spot weld joints with various dimensions and shapes. Experimental verification tests confirmed the validity of the calculations and good agreement was found between the theoretical predictions and experimental data  

People are the last weapon of competitive advantage in the global market today, and construction industry is not an exception. Safety and security in welding process comes from suitable instrument and proficiency of welders, providing appropriate machines and devices has huge cost for firms. Construction firms should be aware of value creation shift in global market which there is a shift of 62% for tangible assets in 1982 to only 10% in 2004. In spite of existing codes and regulations, most of structures do not have suitable detailed execution process in both design and construction. Due to the nature of construction industry, the project cost, safety, and time extremely depends on workers.... 

A series of samples with different compositions and parameters were welded together. The alloys were based on Ni-8Al-8Cr-l.5Mo-0.01B %wt composition with Zr additions of 1 and 3 %wt. Crack-free full-penetration welds of castable nickel aluminide alloy were performed using autogenous GTAW technique. It was found that Ni-Ni5Zr eutectic was associated with solidification cracks. Alloys were fully dendritic and also, weld metal consisted of columnar and axial dendrites beside the fusion line and in the middle, respectively. Optical and scanning electron microscopy (SEM) techniques were employed to characterize the composition as well as the weld structure. X-Ray diffraction was utilized to... 

As firms are facing with a new competitive environment which knowledge has a unique position, they should give more consideration to their employer's knowledge, and construction firms are not an exception. Employers are creating values for companies, and nowadays they are counted as strategic resources. In construction firms, due to their project based nature, workers are more important in creating values. One of the most essential elements of a construction firm is its ability to cope with social and environmental pressures to reduce waste and minimise the use of raw materials. To decrease wastes of Steel structure Construction, it is necessary to enhance the weld quality. Weld quality... 

The objective of this work was to study the influence of titanium on API 5L-X70 steel weld metal properties at manganese levels of 1.4 and 2%. The best mechanical properties in the weld series were obtained in two compositions, i.e. 1.92%Mn-0.02%Ti and 1.40%Mn-0.08%Ti. In both groups of welds, acicular ferrite in the microstructure was increased with addition of titanium in the range of 0.02-0.08%. Manganese helped to refine and homogenize weld microstructures. Increased hardenability of the weld due to further addition of titanium or manganese encouraged grain boundary nucleation of bainite with greater frequency than intragranular nucleation of acicular ferrite. Also, the amount of... 

The effect of titanium addition on the SAW weld metal microstructure of API 5L-X70 pipeline steel was investigated. The relationship between microstructure and toughness of the weld deposit was studied by means of full metallographic, longitudinal tensile, Charpy-V notch and HIC tests on the specimens cut transversely to the weld beads. The best combination of microstructure and impact properties was obtained in the range of 0.02-0.05% titanium. By further increasing of titanium content, the microstructure was changed from a mixture of acicular ferrite, grain-boundary ferrite and Widmanstätten ferrite to a mixture of acicular ferrite, grain-boundary ferrite, bainite and ferrite with M/A... 

In this paper, the effect of clamping time on welding distortion is studied. The welding process has been done in austenitic stainless steel 304L butt-welded joint by TIG welding method. The numerical thermo-mechanical analysis is performed using commercial finite element software ABAQUS. The welding simulation is performed using the birth and death of elements technique. The heat source model that used in this study is the Goldak double-ellipsoidal model. At last, for verifying numerical results, a set of experimental tests have been carried out and welding distortion has been measured. The experimental measured data are compared with numerical (FEM) results. The results showed that the... 

Since the mechanical properties and the integrity of the weld metal depend on the solidification behaviour and the resulting microstructural characteristics, understanding weld pool solidification is of importance to engineers and scientists. Thermal and fluid flow conditions affect the weld pool geometry and solidification parameters. During solidification of the weld pool, a columnar grain structure develops in the weld metal. Prediction of the formation of the microstructure during welding may be an important and supporting factor for technology optimization. Nowadays, increasing computing power allows direct simulations of the dendritic and cell morphology of columnar grains in the... 

In this work, thermo-mechanical behavior of an aluminum alloy during gas tungsten arc welding (GTAW) is studied using a three-dimensional mathematical model. The model can be employed to determine residual stresses and their distribution after the welding operation. The effects of the strain hardening and the temperature dependency of material properties have also been considered in the calculations. Model validation has been performed using experimental measurements of residual stress by means of hole-drilling technique. The measurements have been carried out at the heat affected zone (HAZ) and base metal next to the welding line. In addition, microstructural observations have been made to... 

The objective of this investigation was to provide a detailed evaluation of the heat affected zone properties of a high-strength pipeline steel. The X80 high-strength low-alloy microalloyed steel was supplied as a hot rolled plate with accelerated cooling. The four-wire tandem submerged arc welding process with different heat input was used to generate welded joints. The microstructure of the heat affected zone depended on heat input values. M/A constituent appeared in the microstructure of HAZ region for all of the specimens along the prior-austenite grain boundaries and between bainitic ferrite laths. Charpy impact specimens were notched in four locations: FL (fusion line), FL+1mm, FL+2mm... 

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) susceptibility of the submerged arc welded API 5L-X70 pipeline steel with different amounts of titanium at two levels of manganese (1.4% and 2%) were studied. The centerline segregation region (CSR) observed in the X70 pipe steel played an important role in the HIC susceptibility. Increased acicular ferrite content in the microstructure improved HIC resistance and SSC resistance, while bainite and martensite/austenite constituents deteriorated the workability of the welded specimens in sour environments. The 2% Mn-series welds showed higher SSC susceptibility than the 1.4% Mn-series welds due to the higher hardness values of... 

Welding process is widely used in manufacturing of many important engineering components. For such structures, the most important problem is the development of residual stresses and distortion due to welding. Welding tensile residual stresses have a detrimental effect and play an important role in an industrial environment. Crack initiation and propagation in static or fatigue loading, or in stress corrosion can be greatly accelerated by welding tensile stresses. Practically, however, it is often very difficult to characterize the residual stress state completely, while the knowledge of the complete residual stress distribution in structures is essential for assessing their safety and...