Sharif Digital Repository

As firms are facing with a new competitive environment which knowledge has a unique position, they should give more consideration to their employer's knowledge, and construction firms are not an exception. Employers are creating values for companies, and nowadays they are counted as strategic resources. In construction firms, due to their project based nature, workers are more important in creating values. One of the most essential elements of a construction firm is its ability to cope with social and environmental pressures to reduce waste and minimise the use of raw materials. To decrease wastes of Steel structure Construction, it is necessary to enhance the weld quality. Weld quality... 

In the present research, the effects of spot-welding process parameters on the nugget diameter and electrode penetration depth of spot-welded joints were investigated. To achieve this, a spot-welded joint of three-thin sheet low carbon steels (same thicknesses of 0.8 mm) was simulated as an electerical-thermal-mechanical coupling of 3D finite element model. After validating the finite element simulation presented in this study by comparison with the experimental results for the spot diameter, various cases of spot welds were analyzed based on the design on experiment (i.e., Taguchi method). Six variables including electrode force, electric current, and quadrilateral times (squeeze, up-slope,... 

The heat affected zone (HAZ) softening behavior of strain-hardened Al-6.7Mg alloy welded by gas tungsten arc welding (GTAW) process was investigated. Increasing the heat input during welding led to formation of a wider HAZ. Moreover, the size of the precipitates was increased at higher heat inputs. Consequently, by increasing the heat input, lower strength was obtained for the welding joints. At the second stage of the study, pulsed-GTAW (PGTAW) process was employed to improve the strength of the joints. It was observed that the overall strength of the welding joints was improved and the fracture during tensile test was moved from the HAZ to the fusion zone. Moreover, the effect of duration... 

The effect of the layer in contact with tool (Al or Cu) and the depth of plunge on friction stir butt welding of Al-Cu bilayer laminated composites produced by cold roll welding were studied. The measurement of weld cross sections and variations of the axial load and torque during welding process showed that material flow is influenced by the material which is in contact with the shoulder. Being Al layer in contact with the shoulder led to higher force and torque during welding, and a defect-free weld could be obtained in this manner. By welding from Cu side, a higher plunge depth was needed to develop enough force and torque and thereby a defect-free weld. The amount of material swept by... 

In the last decade, the friction stir welding of polymers has been increasingly investigated by the means of more and more sophisticated approaches. Since the early studies, which were aimed at proving the feasibility of the process for polymers and identifying suitable processing windows, great improvements have been achieved. This owes to the increasing care of academic researchers and industrial demands. These improvements have their roots in the promising results from pioneer studies; however, they are also the fruits of the adoption of more comprehensive approaches and the multidisciplinary analyses of results. The introduction of instrumented machines has enabled the online measurement... 

Aluminum alloy series 5xxx lose their strength, especially in the heat affected zone (HAZ) of welds, due to thermal cycle during welding process. Because of this thermal cycle, re-crystallization and grain coarsening in HAZ occur, which result in decreasing of mechanical properties. In this paper the influence of "overloading" and "shot peening" as methods of post weld treatment on mechanical properties of AA5083 aluminum alloy welded joints is investigated. The results show that both overloading and shot peening treatments increase the hardness and tensile strength of welded joints. It is observed that the influence of overloading is stronger than shot peening on increasing hardness of the... 

A high-quality butt joint of aluminum to copper (Al/Cu) can rarely be achieved by conventional fusion and solid-state welding processes. In this research, the appropriateness of friction stir welding (FSW) for making high-quality Al/Cu welds was studied. A sound Al/Cu butt joint was achieved with relatively high strength in uni-axial tensile tests. Mechanical properties and microstructure of the sound friction stir welds were examined. The ultimate tensile strength of the joints reached about 75 percent of the aluminum base metal, with the fracture occurring at aluminum side. The metallurgical study of the welds before and after their failure in tensile tests showed that the heat affected... 

Welding process is widely used in manufacturing of many important engineering components. For such structures, the most important problem is the development of residual stresses and distortion due to welding. Welding tensile residual stresses have a detrimental effect and play an important role in an industrial environment. Crack initiation and propagation in static or fatigue loading, or in stress corrosion can be greatly accelerated by welding tensile stresses. Practically, however, it is often very difficult to characterize the residual stress state completely, while the knowledge of the complete residual stress distribution in structures is essential for assessing their safety and... 

In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic-martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain... 

This study concentrates on the effects of weld sequence and welding fixtures on distribution and magnitude of induced arc welding residual stresses built up in butt-joint of Gas Tungsten Arc Welding (GTAW) AA5251 plates. Aluminum plates have been welded under different welding conditions and then, longitudinal and transverse residual stresses were measured in different points of the welded plates employing hole-drilling technique. The results indicate that welding sequence significantly alters the distributions of both longitudinal and transverse residual stresses while the changing in the weld sequence leads to 44% decrease in longitudinal residual stress. Besides, both the geometry of weld... 

An offshore structure is exposed to environmental loading and cyclic stress variations throughout its life. This would result in the possibility of fatigue cracking in its members. Cracks in these structures usually initiate around welded areas, then grow progressively from the heat-affected zone to base metal through the thickness of the tubular members. Therefore, fatigue life improvement of offshore structures is of great importance. In this paper, structural analysis of an offshore platform is carried out and the critical joint is specified. The welding process is simulated and the residual stresses due to the welding are determined. Experimental residual stress measurement is carried... 

Joining of commercially pure Ti to 304 stainless steel by fusion welding processes possesses problems due to the formation of brittle intermetallic compounds in the weld metal, which degrade the mechanical properties of the joints. Solid-state welding processes are contemplated to overcome these problems. However, intermetallic compounds are likely to form even in Ti-SS joints produced with solid-state welding processes such as friction welding process. Therefore, interlayers are employed to prevent the direct contact between two base metals and thereby mainly to suppress the formation of brittle Ti-Fe intermetallic compounds. In the present study, friction-welded joints between commercially... 

In the welding process, droplet detachment regularity is important for a good welding quality. The frequency of detachment is one of influential indices for assessing the quality of GMAW in the globular transfer mode. In this paper, a relationship is estimated for measuring droplet detachment frequency in the globular GMAW. The droplet detachment frequency is estimated with a curve fitting by the least squares error (LSE) method. By using short time frequency transform (STFT) we can extract the frequency contents from the mass of drop that is one of the states in the welding model  

In the present work, specimens were cut out from St-37 plates with 19 mm thickness. The thickness of plates was reduced to 12.5 mm by milling and grinding operations. Then a standard V-shaped fillet was made on one edge of the plates. Two plates were butt-welded by standard metal arc gas (MAG) welding process. Residual stresses induced by welding were measured on 20 specimens by centre hole drilling. Load controlled axial fatigue tests were carried out to determine the fatigue life of specimens. Crack growth rates were obtained from experiment. Fractography of specimens was performed. Genetic Algorithm (GA) was employed for prediction of residual stress value in weldments using the crack... 

People are the last weapon of competitive advantage in the global market today, and construction industry is not an exception. Safety and security in welding process comes from suitable instrument and proficiency of welders, providing appropriate machines and devices has huge cost for firms. Construction firms should be aware of value creation shift in global market which there is a shift of 62% for tangible assets in 1982 to only 10% in 2004. In spite of existing codes and regulations, most of structures do not have suitable detailed execution process in both design and construction. Due to the nature of construction industry, the project cost, safety, and time extremely depends on workers.... 

In this study, the mechanical properties, formability and forming limit diagrams (FLDs) of the tailor-welded blanks (TWBs) produced by friction stir welding (FSW) were analyzed experimentally. At first, the suitable FSW parameters were achieved. The formability and FLDs of TWBs were evaluated for sheets with the same or different thicknesses and compared to the base metal sheet. This study was performed on low carbon steel (St14) sheets with a lot of applications in automobile industries. The welded zone properties were evaluated by some experiments. The tensile test, micro hardness testing, and metallographic studies were done. The effect of welding seam directions on formability and FLD... 

In a shell and tube heat exchanger, the failure of tube-to-tubesheet welds results in high-pressure water jet which erodes the refractory in front of the tubesheet. Finite element method was employed to simulate the welding process and post weld heat treatment (PWHT) to find the factors affecting the failure in tube-to-tubesheet weldments. Residual stresses in two different geometries of tube-to-tubesheet weldment were calculated through uncoupled thermal-structural analysis. The results showed that the values of residual stresses are higher in heat exchanger of site 1 than site 2 due to more weld passes and geometry of connection. Also, the maximum stress in site 1 occurs at the shellside... 

In a shell and tube heat exchanger, the failure of tube-to-tubesheet welds results in high-pressure water jet which erodes the refractory in front of the tubesheet. Finite element method was employed to simulate the welding process and post weld heat treatment (PWHT) to find the factors affecting the failure in tube-to-tubesheet weldments. Residual stresses in two different geometries of tube-to-tubesheet weldment were calculated through uncoupled thermal-structural analysis. The results showed that the values of residual stresses are higher in heat exchanger of site 1 than site 2 due to more weld passes and geometry of connection. Also, the maximum stress in site 1 occurs at the shellside... 

Residual stresses resulted from localized non-uniform heating and subsequent cooling during welding processes enact an important role in the formation of cracks and welding distortions and have severe effect on performance of welded joints. The present research performs a three dimensional transient thermo Elasto-plastic analysis using finite element technique to simulate welding process. Welding simulation procedure is developed using the parametric design language of commercial code ANSYS for single pass T and butt welded joints. The procedure verified with predicted residual stress field found in literature to confirm the accuracy of the method. The material of the weld metal, HAZ and the...