Sharif Digital Repository

The main aim of this study was to improve current efficiency and to obtain thicker coatings via aluminum oxide (Al2O3) addition to the chromium (Cr) (III) bath. Design/methodology/approach ‐ Pure Cr and nanocomposite Cr–Al2O3 coatings were electrodeposited from Cr (III) bath onto cathode copper substrates by conventional method. Dependence of current efficiency to current density, Al2O3 content and particle size were investigated. Findings ‐ Current efficiency increased with Al2O3 amount and decreased with Al2O3 particle size. Maximum current efficiency was achieved at 25 A/dm2 for pure Cr and 30 A/dm2 for composite coatings. Al2O3 bath content, current density and stirring rate increased... 

Nickel/silicon carbide composite electrodeposits were prepared on a rotating disk electrode (RDE), under pulse current condition. The effect of pulse parameters, current density, SiC content in the electrolyte on the codeposition of SiC were studied. Afterwards, the effect of codeposited SiC amount was investigated on electrochemical behavior and nanomechanical properties of coatings. The coatings were analyzed with Scanning Electron Microscopy (SEM), linear polarization, nanoindentation and Atomic Force Microscopy (AFM). The Ni-SiC electrocomposites, prepared at optimum conditions, exhibited improved nanomechanical properties in comparison to pure nickel electrodeposits. With increasing... 

In this study, the influences of different concentrations of SiO 2 nano sized particles in the bath on deposition rate, surface morphology and corrosion behavior of Ni-P-SiO2 Composite coatings were investigated. The deposition rate of coating was influenced by incorporation of SiO2 particles. The microstructure was investigated with field emission scanning electron microscopy (FESEM). The amount of SiO 2 was examined by Energy Dispersive Analysis of X-Ray (EDX) and amount of SiO2 nanoparticles co-deposited reached a maximum value at 4.5 %wt. Corrosion behavior of coated aluminum was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results... 

Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic... 

Because of corrosion resistance and antibacterial effects, shape memory Ni-Ti-Ag alloy can be considered for different biomedical applications. Mechanical alloying is used to produce nanostructured Ni-Ti-Ag alloy from elemental powders. X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM) are used to characterize the product. Results show that after 1h milling, homogenous distribution of the elements occurs; while no intermetallic compounds is observed. After 3h milling, titanium dissolves in nickel to form amorphous and nanostructured solid phases. Peaks of B2 phase appear in the XRD pattern after the 3h milling of the powder mixture. Sintering of the 3h-milled... 

To the best of our knowledge, this work presents the first successful effort to fabricate and study nanostructured Ni-based composite coatings using the electrophoretic deposition method with nanostructured SiO2 particles. In this work, Ni/SiO2 nanoparticle composite coatings were prepared by electrophoretic deposition (EPD) [1] and their hardness, wear and corrosion resistances [2] were examined. After studying the morphology of the coatings and finding the optimum conditions for uniform coating, in order to improve the mechanical properties as well as resistance to corrosion, sintering was performed. The Ni/SiO2 nanocomposite coatings show excellent hardness (∼376 HV), reduced Young's... 

Zinc-TiO2 nano-composite coatings were synthesized by Direct Current (DC) and Pulse Current (PC) electrodeposition techniques. The effects of the plating parameters on the microstructure, codeposition percentage of TiO2 and corrosion behavior were investigated. The coatings morphology presents hexagonal grains perpendicularly oriented to the surface. Under DC conditions, TiO2 content of the coatings decreased with increasing TiO2 concentration of the electrolyte. Increasing applied current and TiO2 concentration in the bath leads to a fine microstructure with corrosion currents as low as 2.7 μA/cm2. Under PC conditions, incorporation rate of nanoparticles tends to increase with increasing... 

Alumina-silicate composite coatings were formed on titanium substrate by plasma electrolytic oxidation (PEO) process using a silicate-based electrolyte containing alumina nanoparticles. Microstructure, chemical and phase compositions, and thickness of the coatings were investigated to determine, coating mechanism and probable reactions during the process. The effect of processing time on corrosion resistance of the coatings was investigated using the potentiodynamic polarization test. Barrier layer (TiO2) formation, micro arcs occurrence, and electrolyte ionization were the main stages of PEO coating growth process. Alumina nanoparticles were incorporated into the coating by cataphoretic and... 

In this study, the corrosion behaviour of Ni-Co alloys with low Co content, electroplated on steel substrate in sulphate bath, was investigated. The morphology of coatings was studied by optical and SEM microscopy. The corrosion products were analyzed using EDX. The results showed that Ni-1%Co coatings had a better corrosion resistance 0.30, 0.92 and 3.75 mpy for atmospheric, salt spray and polarization tests, respectively. These are 0.41, 1.20 and 5.40 mpy for pure nickel coatings that indicate the least corrosion resistance. Surface analysis revealed the presence of oxides, sulphides and chlorides in corrosion products  

The aim of current research is to investigate the substrate electropolishing effect on corrosion resistance of Ni-Mo thin films. For this purpose, corrosion resistance of coatings deposited on mild steel substrates, that was electropolished or mechanically polished, have been compared in 3.5 wt.% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The structural properties of Ni-Mo thin films were evaluated using X-ray diffraction (XRD) and their morphology, microstructure and chemical composition were also investigated using scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). Temperature and acidity of deposition... 

In this research, microstructure and corrosion properties of plasma nitriding and post-oxidation treated AISI 316 austenitic stainless steel have been studied. The plasma nitriding treatment was carried out at 450 C for 5 h in a D.C. plasma setup with a gas mixture of 25% N2-75% H2 followed by post-oxidation in gas mixtures of O2/H2: 1/3, 1/5, 1/9 and 1/12 for 30 min. The treated samples were characterized by SEM, XRD and roughness testing. Potentiodynamic and cyclic polarization tests were also employed to evaluate the corrosion resistance of the samples. The results showed that plasma nitriding treatment decreases corrosion resistance of the steel substrate. However, post-oxidizing... 

Functionally-graded NiO-8. mol % YSZ composite films were prepared by a controlled voltage-decay electophoretic deposition (EPD) process. The films consisted of three layers with varying NiO concentrations and porosities. Effects of different parameters including the type of the organic media, solid concentration, NiO:YSZ ratio, and iodine on the stability of EPD suspensions and deposition kinetics were studied. A stable NiO-YSZ suspension was attained in isopropanol with NiO-YSZ ratio of 60:40 and iodine concentration of 0.5. mM. The composite film contained varying NiO concentration from 46. wt.% near the substrate to 32. wt.% close to the electrolyte with 42. wt% NiO in the intermediate... 

This paper addresses solidification and solid state precipitation phenomena during transient liquid phase (TLP) bonding of wrought IN718 nickel base superalloy using Ni-4.5Si-3.2B (wt.%) ternary filler alloy. The solidification sequence of the residual liquid in the joint centerline was found to be (1) formation of proeutectic γ, followed by (2) γ/Ni3B eutectic reaction, followed by (3) ternary eutectic of γ/Ni 3B/Ni6Si2B. Extensive fine Ni3Si formed within the eutectic-γ via solid state precipitation during cooling. Extensive Cr-Mo-Nb rich boride precipitates were formed in the substrate region due to boron diffusion into the base metal during bonding process. The implications of the phase... 

This study attempts to find an optimum combination of the welding tool rotation rate (ω) and traveling speed (υ), concerning the corrosion and mechanical properties of Friction Stir Welded (FSWed) AA5052 Aluminum alloy. The effect of the tool speeds on the FSWed AA5052 are investigated via potentiodynamic polarization, open circuit potential (OCP) monitoring, test of the susceptibility to intergranular corrosion, weight loss, tension and micro-hardness tests. Optical microscope and Scanning Electron Microscopy (SEM) were employed for studying the morphology and analyzing the probable intergranular attacks. It was found that by increasing υ up to 200. mm/min at ω=400 rpm, the microstructural... 

In this study, electrolytic plasma processing (EPP) was employed for surface nitrocarburizing of AISI 1020 steel in a urea electrolyte, where the substrate samples were connected cathodically to a high-voltage DC current power supply. The structural, mechanical, wear and corrosion properties of the samples treated for 3-5 min were investigated. The results show that the surface layers formed on the samples by this treatment at 220 V have a ferritic nitrocarburizing characteristic which consists of a compound layer and diffusion zone. The surface layers of the treated samples at 240 V consisted of a compound layer, martensitic layer and diffusion zone, respectively, which is a marker of... 

One of the main concerns in cladding Inconel 625 superalloy on desired substrates is deterioration of corrosion resistance due to cladding process. The present study aims to compare the effect of fusion cladding and explosive cladding procedures on corrosion behavior of Inconel 625 cladding on plain carbon steel as substrate. Also, an attempt has been made to investigate the role of load ratio and numbers of fusion layers in corrosion behavior of explosive and fusion cladding Inconel 625 respectively. In all cases, the cyclic polarization as an electrochemical method has been applied to assess the corrosion behavior. According to the obtained results, both cladding methods aggravate the... 

Cr and Cr-Al2O3 coatings were electrodeposited from Cr(III) bath with both pulsating and direct current onto copper substrates. Pulsating current resulted in homogeneous films of higher Al2O3 content and lower particle agglomeration than the direct current. Differences were more tangible at shorter duty cycles and pulse frequencies. Pulsating current improved both microhardness and corrosion resistance. The presence of alumina nanoparticles resulted in greater current efficiency, higher film microhardness and better corrosion resistance. Maximum current efficiency, highest microhardness and densest electrodeposited coatings were achieved at current density of 20 A dm-2, duty cycle of 40% and... 

In this study, the anticorrosive effect of dodecylbenzenesulfonicacid-doped polyaniline nanoparticles [n-PANI (DBSA)] as a conductive polymer was investigated using electrochemical impedance spectroscopy (EIS) and X-ray photoelectron spectroscopy (XPS) techniques. Initially, the n-PANI (DBSA) were successfully synthesized via inverse microemulsion polymerization leading to the spherical nanoparticles with an average diameter less than 30 nm. Two coating systems including 1 wt% n-PANI(DBSA) blended epoxy ester (n-PANI(DBSA)/EPE) and neat epoxy ester (EPE) were coated on the carbon steal substrate. The anticorrosion performance of the prepared coatings was studied using EIS measurement in 3.5%... 

The present research aims to investigate the development of brass reinforced aluminum composites during dissimilar friction stir welding of brass and aluminum. Moreover, to probe the effect of such a metal matrix composite on its bed, the cross-sectional properties of joint area are studied in two aspects of corrosion behavior and hardness distribution. Microstructural investigations through optical and electron microscopy show development of lamellar composites within the top site of the stir zone and aluminum surface. The measured iso-hardness contours indicate that evolved composite structures increase the cross-sectional hardness of aluminum locally. Also, the electrochemical assessment... 

The effect of NaOH content of electrolyte on the properties of ceramic coatings, produced in silicate solution, was studied. Morphology, chemical analysis, phase composition, and cross-section of the ceramic coatings were investigated by SEM, EDS, XRD, and OM, respectively. The corrosion resistance and corrosion mechanism were also studied using potentiodynamic polarization and electrochemical impedance spectroscopy in a 3.5% NaCl solution. To study the surface roughness, a brightness SEM image analysis method was used. Results suggested that increasing the NaOH concentration of sediment production size causes thickness and coating roughness to decrease. The lowest corrosion rate belonged to...