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    Development of Nanostructural Al-Mg-Si Alloys using ECAE and Ageing Processes

    , Ph.D. Dissertation Sharif University of Technology Vaseghi, Majid (Author) ; Karimi Taheri, Ali (Supervisor)
    Abstract
    The manufacture of ultra high strength materials has always been a target for aerospace and transportation industries. Currently, the limitation of energy resources even makes this goal more serious. Nowadays, more than 50% of total extrusion products are made from Al alloys and around 90% of them are the 6000 series alloys. Therefore, regarding to high strength, low weight, and hardening aluminum AA6000 alloys capabilities can play a major role in fulfilling this task. Over the last decade, a number of techniques collectively referred to as severe plastic deformation (SPD), have emerged as a promising approach for the production of bulk ultrafine-grained (UFG) nano-structured materials.... 

    Investigation on Thermo-mechanical Behavior of AA5086 During Warm and Hot Rolling Operation

    , M.Sc. Thesis Sharif University of Technology Asgharzadeh, Amir (Author) ; Serajzadeh, Siamak (Supervisor)
    Abstract
    A mathematical model has been proposed to estimate the deformation pattern and the required power in cold plate rolling using the stream function method and upper bound theorem. In the first place admissible velocity distributions as well as the geometry of deformation zone were derived from the proposed stream functions. Then, the optimum velocity field was obtained by minimization of the power function computed based on the upper bound theorem. Then a steady state heat transfer equation has been solved in whole model using finite element method. In order to verify the predictions, rolling experiments on aluminum plates were conducted and also, a finite element analysis performed employing... 

    An Investigation into the Al-6wt%Mg work Hardening Behavior after Cold Rolling

    , M.Sc. Thesis Sharif University of Technology Abdollahzadeh, Amin (Author) ; Kazeminezhad, Mohsen (Supervisor)
    Abstract
    Al-6wt%Mg alloy has been enormously exploited in aerospace industry. Since for production of this alloy in the form of sheets of different thickness, the cold rolling process is used, thus to understand the final mechanical properties of the rolled alloy products, their work hardening should be examined. Also, one of the important phenomena that occurs in cold state of the alloy is dynamic strain-aging (DSA), which can cause serrations in realistic stress-strain curve. The aforementioned issue is discussed in the current study. Therefore, the work-hardening values for the mentioned alloy during and after rolling is determined, and then compared with the experimental studies. The results of... 

    Simulation and experimental analyses of dynamic strain aging of a supersaturated age hardenable aluminum alloy

    , Article Materials Science and Engineering A ; Volume 585 , 2013 , Pages 165-173 ; 09215093 (ISSN) Anjabin, N ; Karimi Taheri, A ; Kim, H. S ; Sharif University of Technology
    2013
    Abstract
    In this paper, dynamic strain aging (DSA) behavior in a temperature range of (25-235°C) and strain rate range of (10-4-5×10-2s-1) was investigated using a supersaturated age hardenable aluminum alloy. It was found that two mechanisms consisted of pinning of solute atoms to mobile dislocations and dynamic precipitation, were responsible for DSA in the testing conditions. The effects of both mechanisms on the macroscopic flow curve were studied using experimental and improved physically based material modeling approaches. It was shown that both phenomena lead to a negative strain rate hardening in the alloy. Dynamic precipitation acting at high temperature results in considerable work... 

    Flow behavior and mechanical properties of a high silicon steel associated with dynamic strain aging

    , Article Journal of Materials Engineering and Performance ; Volume 21, Issue 9 , September , 2012 , Pages 1919-1923 ; 10599495 (ISSN) Akhgar, J. M ; Serajzadeh, S ; Sharif University of Technology
    Springer  2012
    Abstract
    Flow behavior of two grades of steel including a high silicon (HS) steel and a plain low carbon steel as the reference were considered in this work. Tensile testing at temperatures varying between 25 and 550 °C and different strain rates in the range of 4×10-5 to 0.1 s-1 were conducted and the mechanical properties, such as elongation at fracture point and strain rate sensitivity were then determined. It is observed that for both steels, dynamic strain aging occurs in the employed deformation conditions, however, the region of serrated flow and the type of the serration were somehow different. For the case of the HS steel, the serrated flow region is shifted to the higher temperatures and... 

    The effect of dynamic strain aging on room temperature mechanical properties of high martensite dual phase (HMDP) steel

    , Article Materials Science and Engineering A ; Volume 550 , 2012 , Pages 325-332 ; 09215093 (ISSN) Shahriary, M. S ; Koohbor, B ; Ahadi, K ; Ekrami, A ; Khakian Qomi, M ; Izadyar, T ; Sharif University of Technology
    Elsevier  2012
    Abstract
    AISI 4340 steel bars were heated at 900 °C for one hour, annealed at 738 °C for different durations and oil-quenched in order to obtain dual phase steels with different ferrite volume fractions. A 3% prestrain at the temperature range of 150-450 °C was then imposed to the samples, and room temperature tensile tests were carried out, afterwards. Results indicate that the maximum values for both yield and ultimate tensile strength would exist for the samples pre-strained at the temperature range of 250-300 °C. Also, a sudden drop of the ductility was observed at the mentioned temperature range. The observed behavior might be attributed to the occurrence of dynamic strain aging taken place at... 

    The effect of pre-straining at intermediate temperatures on the mechanical behavior of high-bainite dual phase (HBDP) steels

    , Article Materials Science and Engineering A ; Volume 543 , May , 2012 , Pages 224-230 ; 09215093 (ISSN) Farnoush, H ; Haghshenas Fatmehsari, D ; Ekrami, A ; Sharif University of Technology
    Abstract
    High-bainite dual phase (HBDP) steels with 34. vol.% ferrite were subjected to tensile strains of 1%, 3%, and 5% at intermediate temperatures (150-450. °C). Mechanical behavior of pre-deformed steels was then investigated at room temperature. A maximum value for both yield stress and ultimate tensile strength was observed for pre-deformed steels. A minimum elongation was also found in the same pre-deformed specimens at the range of 250-350. °C. It was found that dynamic strain aging (DSA) plays the major role in mechanical properties of pre-strained HBDP steels. The DSA indicator parameter (DSAP) was introduced to evaluate DSA mechanism. Maxima of DSAP were likewise observed at the range of... 

    Deformation behavior of AA2017-SiCp in warm and hot deformation regions

    , Article Materials and Design ; Volume 67 , February , 2015 , Pages 318-323 ; 02613069 (ISSN) Serajzadeh, S ; Ranjbar Motlagh, S ; Mirbagheri, S. M. H ; Akhgar, J. M ; Sharif University of Technology
    Elsevier Ltd  2015
    Abstract
    In this work, the flow stress behavior of a metal matrix composite AA2017-10% SiCp was studied by means of the uni-axial compression test. The composite was first produced by stir casting technique and then, hot extrusion with the ratio of 18:1 was carried out to achieve a microstructure with a homogeneous distribution of SiC particles. In the next stage, the isothermal compression tests were conducted on the cylindrical specimens up to the true strain of 0.6. The experiments were performed at temperatures between room temperature to 400°C and strain rates of 0.003, 0.03 and 0.3s-1. Negative strain rate sensitivity was observed in the temperatures less than 250°C indicating the occurrence of... 

    Investigation into characteristics of Portevin-Le Chatelier effect of an Al-Mg Alloy

    , Article Journal of Materials Engineering and Performance ; Volume 19, Issue 9 , 2010 , Pages 1264-1267 ; 10599495 (ISSN) Sheikh, H ; Sharif University of Technology
    Abstract
    In this study, the plastic instabilities associated with the Portevin-Le Chatelier (PLC) and their effects on the mechanical properties and the fracture surfaces have been investigated for AA 5083. Tensile tests were performed at various temperatures and strain rates in order to do so. Then, serrated and smooth yielding domains were determined in Ln ε̇-1/T diagram. The stress-strain curves related to the serrated domain show the values of flow stress decreases by increasing the strain rate at a constant temperature. In addition, the plot of critical strain versus imposed strain rate indicates an inverse manner at very low strain rates. It is confirmed that the type of PLC bands alters the... 

    Dynamic strain aging of a commercial Al-Mg-Si-Cu alloy during equal channel angular extrusion process

    , Article Journal of Alloys and Compounds ; Volume 502, Issue 1 , July , 2010 , Pages 59-62 ; 09258388 (ISSN) Tabatabaei, N ; Karimi Taheri, A ; Vaseghi, M ; Sharif University of Technology
    2010
    Abstract
    In this research, the occurrence of dynamic strain aging (DSA) phenomenon during equal channel angular extrusion (ECAE) of a commercial air cooled Al-Mg-Si-Cu alloy is investigated. In order to detect the negative strain rate sensitivity behaviour associated with DSA, samples were ECAE-ed at various temperatures and strain rates. Subsequently, the extruded billets were subjected to mechanical and physical tests and it was found that at a certain ECAE temperature range there is a critical strain rate above which DSA occurs. The implication of the results to strengthening of dilute solid solutions is discussed  

    Effect of rolling speed on the occurrence of strain aging during and after warm rolling of a low-carbon steel

    , Article Journal of Materials Science ; Volume 45, Issue 13 , July , 2010 , Pages 3405-3412 ; 00222461 (ISSN) Koohbor, B ; Ohadi, D ; Serajzadeh, S ; Akhgar, J. M ; Sharif University of Technology
    2010
    Abstract
    In this study, effect of rolling speed on strain aging phenomena in warm rolling of a carbon steel has been investigated. For this purpose, by using a mathematical model and predicting temperature and strain rate fields, the possibility of occurrence of dynamic strain aging during the warm rolling was first evaluated. In the next stage, warm-rolled samples were aged up to 11 months at room temperature for studying the kinetics of static strain aging, while mechanical tests as well as microstructural evolutions have been performed to determine the effect of strain aging on material behavior. The results indicate that dynamic strain aging may not occur for the employed rolling program;... 

    The effect of dynamic strain aging on subsequent mechanical properties of dual-phase steels

    , Article Journal of Materials Engineering and Performance ; Volume 19, Issue 4 , June , 2010 , Pages 607-610 ; 10599495 (ISSN) Molaei, M. J ; Ekrami, A ; Sharif University of Technology
    2010
    Abstract
    Dual-phase (DP) steels with different martensite contents were produced by subjecting a low carbon steel to various heat treatment cycles. In order to investigate the effect of dynamic strain aging (DSA) on mechanical properties, tensile specimens were deformed 3% at 300 °C. Room temperature tensile tests of specimens which deformed at 300 °C showed that both yield and ultimate tensile strengths increased, while total elongation decreased. The fatigue limit increased after pre-strain in the DSA temperature range. The effects of martensite volume fraction on mechanical properties were discussed  

    Investigation into dynamic strain aging behaviour in high carbon steel

    , Article Ironmaking and Steelmaking ; Volume 37, Issue 2 , Jul , 2010 , Pages 155-160 ; 03019233 (ISSN) Kohandehghan, A. R ; Sadeghi, A. R ; Akhgar, J. M ; Serajzadeh, S ; Sharif University of Technology
    2010
    Abstract
    In this work, the phenomenon of dynamic strain aging in a high carbon steel is studied and different initial microstructures including fine and coarse pearlite structures are considered. Tensile tests at different temperatures and strain rates are performed to evaluate the occurrence of dynamic strain aging and mechanical properties as well as to calculate apparent activation energies for onset and termination of dynamic strain aging. The results show that dynamic strain aging occurs for both microstructures while the initial microstructures alters the activation energies for appearance and termination of this phenomenon. The microstructural studies illustrate that a combination of cementite... 

    The effect of dynamic strain aging on fatigue properties of dual phase steels with different martensite morphology

    , Article Materials Science and Engineering A ; Volume 527, Issue 1-2 , 2009 , Pages 235-238 ; 09215093 (ISSN) Molaei, M. J ; Ekrami, A ; Sharif University of Technology
    Abstract
    Dual phase (DP) steels with network and fibrous martensite were produced by intercritical annealing heat treatment cycles. Some of these steels were deformed at dynamic strain aging temperatures. Room temperature tensile tests of specimens deformed at 300 °C showed that both yield and ultimate tensile strengths for both morphologies increased, while total elongation decreased. Fatigue test results before and after high temperature deformation showed that dynamic strain aging has a stronger effect on fatigue properties of dual phase steels with fibrous martensite. Cracks in DP steels with fibrous martensite propagate in a tortuous path in soft ferrite phase, while they pass of both hard and... 

    Finite-element modeling of thermal aspects in high speed cold strip rolling

    , Article Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture ; Volume 231, Issue 8 , 2017 , Pages 1350-1362 ; 09544054 (ISSN) Koohbor, B ; Moaven, K ; Sharif University of Technology
    SAGE Publications Ltd  2017
    Abstract
    An integrated model based on finite-element method has been proposed to examine the mechanical and thermal responses of strips and work-rolls in tandem and reverse cold rolling operations. The model has been developed such that the influence of various process parameters, such as lubrication, rolling speed, frictional state and back-up rolls, can be examined. Thermal behaviors of the rolled material and the work-rolls have been analyzed using stream-line upwind Petrov-Galerkin approach, in order to make the model applicable to high-speed rolling processes, as well. The results have been compared to the actual on-line measurements and shown to be of acceptable accuracy. Such modeling approach... 

    An investigation into the effect of strain ageing on mechanical properties of low-carbon steels after warm rolling

    , Article International Journal of Advanced Manufacturing Technology ; Volume 40, Issue 7-8 , 2009 , Pages 721-728 ; 02683768 (ISSN) Serajzadeh, S ; Sharif University of Technology
    2009
    Abstract
    In this study, the effect of strain ageing on mechanical properties of warm-rolled steel is investigated. Warm-rolling experiments together with mechanical testing are employed to investigate the effect of processing parameters on the ageing kinetics during and after warm rolling of a low-carbon steel. To do so, the occurrence of dynamic strain ageing is first determined by means of a two-dimensional thermo-mechanical model and then the effect of this phenomenon on the subsequent static strain ageing after warm rolling is studied employing mechanical testing. The results show that the occurrence of dynamic strain ageing during warm rolling may effectively alter the progress of the subsequent... 

    An investigation on microstructure evolution, mechanical properties, and strain aging of Mg-1.8Zn-0.7Si-0.4Ca biomedical alloy processed by equal channel angular pressing

    , Article Journal of Materials Engineering and Performance ; Volume 28, Issue 8 , 2019 , Pages 5207-5219 ; 10599495 (ISSN) Shaeri, M ; Karimi Taheri, K ; Karimi Taheri, A ; Shaeri, M. H ; Sharif University of Technology
    Springer New York LLC  2019
    Abstract
    The influence of equal channel angular pressing (ECAP) on microstructure and mechanical behavior, as well as, strain aging during ECAP and post-ECAP of Mg-1.8Zn-0.7Si-0.4Ca biomedical alloy was examined. The alloy in solid solution heat-treated condition was processed by ECAP with route BC at 350 and 400 °C. The specimens ECAPed at 350 °C were aged at 125 and 150 °C for different times. The hardness and shear punch test results indicated that performing ECAP at 350 °C for 4 passes increases the hardness and shear strength of the alloy from 48 HV and 110 MPa to 71 HV and 188 MPa, respectively. It was revealed that the average grain size of the alloy decreases from 78 µm to about 3 µm after 4... 

    Effect of two steps annealing on the microstructure and dynamic strain aging behavior of Al-6Mg alloy

    , Article Materials Science and Engineering A ; Volume 798 , 2020 Saadat, Z ; Khani Moghanaki, S ; Kazeminezhad, M ; Goodarzi, M ; Ghiasi Afjeh, S. M. B ; Sharif University of Technology
    Elsevier Ltd  2020
    Abstract
    The microstructure of cold rolled Al–6Mg alloy is investigated after two steps annealing at different coupled temperatures of 250–320 °C and 320–400 °C for various times. Dynamic strain aging behavior in terms of serrated flow and strain rate sensitivity is investigated. The effect of three microstructural features, cell structure, recovered and recrystallized microstructures, on the strain rate sensitivity is elucidated. Two steps annealing process is utilized to capture the effect of recovery and precipitation phenomena on recrystallization and dynamic strain aging behaviors. The results show that the negative strain rate sensitivity of cold rolled specimen increases to positive values in... 

    Effect of temperature on flow and work hardening behavior of high bainite dual phase (HBDP) steels

    , Article Materials Science and Engineering A ; Volume 475, Issue 1-2 , 2008 , Pages 293-298 ; 09215093 (ISSN) Akbarpour, M. R ; Ekrami, A ; Sharif University of Technology
    2008
    Abstract
    High bainite dual phase steel has been subjected to tension test at different temperatures from 25 to 500 °C with strain rate of 4.6 × 10-4 s-1 to investigate the effect of temperature on its mechanical properties. Stress-strain curves of steels showed serration flow at temperature range of 200-350 °C and smooth flow at the other temperatures. In agreement with previous studies on some steels, peaks in the variations of yield strength (YS) and ultimate tensile strength (UTS) and minima in ductility were observed at temperature range of 200-350 °C which are various manifestations of dynamic strain aging (DSA). It has been also found that ferrite volume fraction has no effect on the... 

    High temperature mechanical properties of triple phase steels

    , Article Materials Letters ; Volume 61, Issue 4-5 , 2007 , Pages 1023-1026 ; 0167577X (ISSN) Akbarpour, M. R ; Sharif University of Technology
    2007
    Abstract
    A 0.15% C-1.2% Si-1.7% Mn steel was intercritically annealed at 780 °C for 5 min and then isothermally held at 400 °C for 4 min followed by oil quenching to room temperature and the annealed microstructure consist of 75% ferrite, 15% bainite and 10% retained austenite was produced. Samples of this steel with triple phase structure were tensile tested at temperature range of 25-450 °C. Stress-strain curves showed serration flow at temperature range of 120-400 °C and smooth flow at the other temperatures. All of the stress-strain curves showed discontinuous yielding at all testing temperatures. Both yield and ultimate tensile strength decreased with increasing temperature, but there exists a...