Sharif Digital Repository

Most engineering components must be manufactured so they are safe to use and are ‘‘fit for purpose’’. However despite all the efforts, cracking of the engineering components is inevitable. Residual stresses play an important role in either increasing or decreasing the possibility of failure. For instance, enhancement in apparent toughness following pre-loading arises principally because of the creation of local crack tip compressive residual stresses. Introducing compressive residual stresses can also slow the fatigue crack growth. Yet, the dilemma is choosing an efficient method growth to introduce such stresses for retardation of fatigue crack growth. There are many methods available in... 

Fretting fatigue is one of the main factors leading to failure in structures that have components temporarily connected to each other. The occurrence of fretting at the connection region of a structure under cyclic loading is inevitable, and only various methods can delay its occurrence or minimize the damage resulting from it. Fretting is dependent on various factors, and this has made previous studies unable to lead to a unified approach for predicting the fretting fatigue crack initiation life. In this thesis, after reviewing previous studies, a proving ring is designed for fretting fatigue testing. In the next step, fretting fatigue tests using the bridge-type method are performed on... 

This research explored the corrosion effect of NaCl solution on the surface quality of AZ31 magnesium alloy. Cubic-shaped specimens were immersed in standard 3.5% NaCl solution for 1, 2, 3, and 4 hours. The size of corrosion pits, fatigue crack propagation area, and surface topology were characterized. Fatigue tests were carried out on pre-corroded AZ31 specimens under different stress amplitudes. The correlation between the corrosion time and the virtual crack size was obtained. The virtual crack size is a new parameter that can relate the corrosion to the fatigue life. A new model was proposed to map the surface topology on the virtual crack size of pre-corroded AZ31 magnesium alloy. The... 

Today, considering the structural health monitoring system is approximately essential for aerospace structure due to more safety and reduction of maintenance costs. In this manner, aircraft designers and manufactures have recently attempted to usage of the monitoring system on their new products to maintain the superirority of them among the competitors. Furtheremore, installation of these systems on the aircraft will also becom one of the requirements of the aviation regulation in near future which must be complied.The lap joints are one of the major and inevitable components of the metallic airframe structure and the multisite damage such as fatigue cracks are the high probable damages... 

Structural health monitoring (SHM) has been motivated in aircraft and civil industries over the two last decades. Ultrasonic guided wave propagation technique is one of the best damage detection methods in airplane thin wall structures because of their large distance traveling and low attenuation.
In fact by efficient design of sensors pattern one can effectively pick up the changes that happen in propagated signals due to presence of any kind of structural damage. This could be effectively achieved by numerical simulation techniques like finite element modeling. To obtain a damage detection algorithm based on instantaneous baseline data, here, finite element technique is employed for... 

In this project, the structure of an aircraft and its sensitive areas has been studied for fatigue damages and then the design philosophies have been analyzed. Subsequently, relevant analysis and calculations have been conducted on a critically important part of the airframe (due to its location), which has suffered fatigue due to the age of the aircraft. This part belongs to the airframe of a Boeing 747, known as frame 360 in section 41 of the body of the aircraft, in which the numerous flight cycles have led to the creation and propagation of fatigue crack.
In the first stage of this project, the remaining life time of the frame has been estimated using theoretical relationships. In... 

The first project ,paid to review and analysis types of crack and agents Also, was referred methods to control them in rail industry .
The wheel of Alestom train and UIC60 rail were simulated and stress analysis by software FEM (ANSYS and ABAQUS) , and effect of various parameters such as applied forces , train wheel diameter , contact position and rail inclination on stress values was studied . For comparision of results has been used analytic Hertz theory .
By using experimental data on the subsurface crack , those cracks were created in the wheel . For load on the modeling wheel and rail, ,assuming contact on the wheel rolling point , were used vertical load of wagon weight ( with... 

The objective of this research is evaluating the effect of filler type and content on the characteristics of asphaltic materials. The properties of the asphalt mixture are greatly influenced by its components. As asphalt mixtures are composed of two prominent components, aggregates and binder, the change in type and contents of these materials may lead to altering the performance of asphalt mixtures. Aggregates in the asphalt mixtures are categorized into three groups based on their particle sizes: coarse aggregate, fine aggregate and mineral filler. The effect of filler on the characteristics of asphalt mixtures can be examined by changing the type and content of filler and holding the... 

Fatigue cracking has a major impact on the performance of flexible pavements. Many test methods have been established to evaluate and estimate the fatigue life of asphaltic materials. Most of these test methods cannot successfully examine the fatigue properties of asphaltic materials. Recent studies demonstrate that using a standardized composite, which consists of glass beads and asphalt binder, can simulate the stress states that binder experiences in the field. This research used standardized composite to investigate the effect of crumb rubber on the fracture properties of asphaltic materials. To validate the test results, the authors conducted fracture tests on the Fine Aggregate Matrix... 

Offshore platforms are the most important and enormous wealth of each country that these structures are in situation thatthelikelihoodof damageinhigh. With considering this pointthatplatformsaresubjected to oscillatinglateralloads, so the occurrenceand growth offatigue crack sinthe misvery common. These cracks are always seen in jacket connections, cause these connections are bearing large forces and have massive welding and the presence ofresidualstresses. The fatigue crack caused negligible change in stiffness of connections and in consequence insignificant change in stiffness of structure; So for this reason, they are difficult to detect in global methods. Fiber optic sensors and... 

Warm mix asphalt has received considerable attention over the past decade particularly due to its potential environmental benefit such as lower energy consumption and emission, its ability to be placed at lower ambient temperatures making it a suitable material for areas with short construction season. There are three warm mix asphalt (WMA) techniques are available; organic additive, foaming, and chemical additive. This study examined Sasobit, a micro crystalline wax which is an organic additive. The concentrations tested were 1.5, 2.5 and 3.5 percent of the base binder. A PG 64-22 asphalt binder from an Iranian refinery (Tehran refinery) was used as the base binder. Superpave binder... 

Processing an alloy can enhance its mechanical properties. Based on repeated radiation of high-power pulsed laser beam, laser shock peening (LSP) is one way to impart favorable residual stress in an alloy and to enhance its damage tolerance property. Study of overlapping LSP is possible through the simulation of limited laser shots. Still, its computational cost is higher than that of a single shot. This research, primarily, is aimed at improving a methodology for reduction of computations in the study of an overlapping LSP and its impacts on fatigue crack growth. Addressing research gaps by utilizing the methodology is the secondary goal. The methodology consists of plastic strain... 

In this research, the application of composite patch in the repair of pipes damaged by corrosion has been investigated. Numerical modeling, artificial neural network and Taguchi algorithm are used for this purpose. In the numerical modeling section, the accuracy of modeling performance has been verified by experimental results of other researchers. Then, the effect of various parameters such as depth and, angle of corroded area, fiber orientation in the composite patch and angle of composite patch have been investigated. The depth and the angle of the corroded area and the angle of orientation of the fiber have been shown to have a large effect on the growth life of fatigue cracks. For... 

Failure due to fatigue loading is one of the main reasons for the wear out of parts in the industry. Prevention of failure and improving the fatigue life of materials have been studied by many researchers. Desirable compressive residual stress have important effect on improving the lifetime of materials. Laser peenning leads to increase fatigue life of metals by creating compressive residual stress at the surface of the pieces.This study investigates the effect of different laser coverage areas on residual stresses using finite element method and also investigates the fatigue crack growth experimentally.Simulation results show that increasing the laser peening rows impart the residual... 

One of the most important issues in welding is residual stresses. It is desirable to produce less residual stresses when possible and to reduce them which remain in the structure. At the present, various methods have been developed to reduce the residual stresses. The most important methods are heat treatment, shot peening, and grinding. The main problem in using these methods is cost, and for large structures these methods are often impractical. In recent decades, a technique called vibratory stress relief has been developed. It is used for large structures without limitation of size and weight; besides, the cost of this process is much less in comparison with other conventional methods... 

Fatigue life and crack growth retardation due to periodic tensile overload that superposed on constant amplitude cycles has been investigated. The tests were performed using C(T) specimens made of 7075 aluminium. All periodic overload tests were carried out at the same spacing between overloads and the effect of overload ratio on fatigue life has been investigated. Results of experiments revealed that the at low and high overload ratios, crack growth rate is relatively high and there is an optimum OLR that maximize interaction and thus minimize FCGR. Whit OCR-1=50, overload ratio of 1.85 led to maximum interaction and resulted in 219% increase in specimen's life relative to CA loading. Also... 

Metallurgical initial defects, stress concentration due to change in geometry and induced tensile residual stress during welding create an extraordinary high possibility of fatigue cracks nucleation and propagation in the weld toe region. Despite this, the ever increasing use of welding in offshore, aerospace and automotive industries, as the most applied mechanical joint, has occasioned a very extensive attempt to achieve an in-depth understanding of failure mechanisms and fatigue life improvement techniques of welded joints. Generally, these techniques could be classified into two broad categories. The first consists of methods that modify the geometry and the other is related to the...