Sharif Digital Repository

In this paper seven different multiaxial fatigue criteria based on stress, strain and energy were employed to estimate the fatigue lives of double shear lap joint specimens of aluminum 2024-T3 with bolt clamped and interference fitted-bolt clamped fastener holes. Detailed finite element (FE) simulations were conducted to obtain the stress and strain distributions in the joint to be used to as basic data in estimating the fatigue lives using multiaxial fatigue criteria. The estimated lives were compared with available experimental fatigue test results to investigate the capability of the criteria in predicting the fatigue lives. The results showed that the accuracy of life estimation for any... 

An offshore structure is exposed to environmental loading and cyclic stress variations throughout its life. This would result in the possibility of fatigue cracking in its members. Cracks in these structures usually initiate around welded areas, then grow progressively from the heat-affected zone to base metal through the thickness of the tubular members. Therefore, fatigue life improvement of offshore structures is of great importance. In this paper, structural analysis of an offshore platform is carried out and the critical joint is specified. The welding process is simulated and the residual stresses due to the welding are determined. Experimental residual stress measurement is carried... 

An artificial neural network to predict the fatigue life, residual stress and Almen intensity of shot peened alloy Ti6Al4V ELI was developed. To minimize the prediction error, a feed forward model was used and the neural network was trained with back-propagation learning Algorithm. The results of this investigation show that a neural network with one hidden layer and five neurons in this layer will give the best performance. With this structure the network approaches to the desired error in the least time. Furthermore, it was concluded that there is a good agreement between the experimental data, the predicted values and the well-trained neural network. Therefore, the neural network has a... 

In the present paper, a crack propagation-based fatigue life estimation approach has been proposed for resistance spot welds. The presented approach also takes into account the effect of welding residual stresses. It can provide an accurate and systematic prediction of the life of spot weld joints with various dimensions and shapes. Experimental verification tests confirmed the validity of the calculations and good agreement was found between the theoretical predictions and experimental data  

In the present work, specimens were cut out from St-37 plates with 19 mm thickness. The thickness of plates was reduced to 12.5 mm by milling and grinding operations. Then a standard V-shaped fillet was made on one edge of the plates. Two plates were butt-welded by standard metal arc gas (MAG) welding process. Residual stresses induced by welding were measured on 20 specimens by centre hole drilling. Load controlled axial fatigue tests were carried out to determine the fatigue life of specimens. Crack growth rates were obtained from experiment. Fractography of specimens was performed. Genetic Algorithm (GA) was employed for prediction of residual stress value in weldments using the crack... 

We used an extension of the Variable Material Property method for materials with varying elastic and plastic properties to evaluate the residual stresses in an autofrettaged thick vessel made of functionally graded metal-ceramic composite. It is shown that the reinforcement of the metal vessel by ceramic particles, with an increasing ceramic volume fraction from inner to outer radius, increases the magnitude of compressive residual stresses at the inner section of an autofrettaged vessel and thus, could lead to better fatigue life and load-carrying capacity of the vessel. A parametric study is carried out to highlight the role of ceramic particle strength and spatial distribution, as well as... 

In the present study, the main purpose is investigation of the coatings thickness effect on the fatigue life of AISI 1045 steel. Herein, two different coatings of warm galvanization and hardened chromium have been used on the specimens. Fatigue tests were performed on specimens with different coating thicknesses of 13 and 19 µm. In the high-cycle level, S–N curves are extracted with 13 points for each sample. The results show that the galvanized coating is the most appropriate coating with low thickness, but with significant increasing of coating thickness, the best choice is hardened chromium coating. However, artificial neural network (ANN) has been used as an efficient approach instead of... 

The qualitative effects of residual stress parameters on fatigue crack growth are investigated using Monte Carlo probabilistic analysis technique. These parameters include the maximum residual stress,σ0, half-width of the tensile residual stress region, b, and the redistribution of residual stress parameter, β. A normal distribution is assumed for all parameters considered in the investigation and fatigue life is determined using Forman equation. The results indicate that: (i) fatigue life decreases nonlinearly if the mean of random maximum residual stress and the half-width of tensile residual stress region increases; (ii) fatigue life increases nonlinearly if the rate of residual stress... 

Considering the stress cycles in joints and members due to wave induced forces on offshore platforms, fatigue analysis is therefore one of the most important analyses in offshore platforms design. Most of steel jacket type platforms located in areas with relatively high ratios of operational sea-states to maximum design environmental events; fall in acceptable safety margin in inplace and seismic analyses. But in fatigue analyses they will face critical condition. Therefore it seems that utilizing control mechanisms with the aim of increasing fatigue life in such platforms will be more preferable to merely deck displacement control. Investigation of tuned mass dampers adjustable parameters... 

In the present paper, fatigue analysis of an antiroll bar is investigated and compared for several criterions by using the finite element method (FEM) and also the experimental results. The validity of some of commonly used criterions in estimating fatigue life including Mcdiarmid and Von Misses theories is examined in which the inputs are considered as periodic data. For random inputs, some other methods are proposed including new suggestions and also a new criterion are established for estimation of fatigue life based on Mcdiarmid and Von Misses criterions. Prediction capability of mentioned new criterion which is evaluated for the antiroll bar, shows better results than other methods... 

The present study investigates experimentally the effects of different shot peening treatments, including conventional, severe, over, and re-shot peening on microstructure, mechanical properties, and fatigue behavior of AISI 1050 mild carbon steel. Different shot peening treatments were performed using various effective parameters by considering the influences of increasing Almen intensity and coverage. Optical microscopy and field emission scanning electron microscopy observations and X-Ray diffraction measurements were carried out to analyze grains refinement in each shot peening treatment. Microhardness and residual stress measurements were taken from shot peened surfaces to the core... 

Laser shock peening (LSP) is one of the life enhancement processes by inducing compressive residual stresses into the material. The effects of repeating LSP pattern on the residual stress is investigated numerically in this study. A 3-D finite element model was developed to obtain residual stress field in the material. FEM results have shown that increasing the number of peening impacts increase the magnitude and depth of compressive residual stress. Also the average surface residual stress in the impact region increased from −291 after 1 impact to −326, −343 and −356 MPa after 2, 3 and 4 impacts respectively. Moreover, the effects of repeating LSP pattern on fatigue crack growth properties... 

In the present paper, the author has attempted to examine fatigue life of automotive safety components under axial variable amplitude loading conditions. To this end, the time components of stress tensor in the critical area of the knuckle and Liu-Zenner criterion were used to calculate the time history of equivalent stress. Then, the probability distribution function (PDF) of stress was extracted by applying the stress level counting technique. The Fourier curve fitting method was employed in order to formulate the PDF. Subsequently, the fatigue life of the component was estimated using the probabilistic approach. Finally, the results of the higher order of Fourier curve fitting and... 

Ultrasonic Testing (UT) is one of the well-known Non-Destructive Techniques (NDT) of spot-weld inspection in the advanced industries, especially in automotive industry. However, the relationship between the UT results and strength of the spot-welded joints subjected to various loading conditions is unknown. The main purpose of this research is to present an integrated search system as a new approach for assessment of tensile strength and fatigue behavior of the spot-welded joints. To this end, Resistance Spot Weld (RSW) specimens of three-sheets were made of different types of low carbon steel. Afterward, the ultrasonic tests were carried out and the pulse-echo data of each sample were... 

In this paper, the evolution of elastic–plastic damage in the composite laminates under fatigue conditions is modeled. Continuum damage mechanics (CDM) has been coupled with the bridge micromechanics model to estimate the fatigue damage and life for laminated composite structures. Based on the elastic–plastic bridging model, three damage variables are defined. These variables estimate the fiber, matrix, and fiber/matrix damage response at the ply scale. To model the beginning of plastic deformation, a yield function is utilized, and evolution equations of the damage variables are obtained. Then the developed deformation plastic model is calculated. The model parameters are calibrated by... 

Owing to the expensive and time-consuming nature of durability experiments, finite element based durability analysis is quite prevalent in the automotive industry. Numerical fatigue life analyses are typically divided into two different categories, the quasi-static methods which are faster and the dynamic methods which are more accurate. The aim of this paper is to compare the inertia relief and modal dynamic approaches in terms of formulation, accuracy and computation time. The chosen case study is the fatigue life of the vehicle body which is considered the main load-bearing component in a vehicle. By utilizing multi-body dynamics model and driving the vehicle on different standardized... 

The main aim of the present paper is to assess the fatigue lifetime of ductile cast iron knuckles as one of the critical components of an automotive steering system. To this end, a real driving path, including various maneuvers, such as acceleration, braking, cornering, and moving on various types of road roughness, was considered. Different load histories, which are applied on various joints of the component (i.e., lower control arm, steering linkage, and Macpherson strut), were extracted through Multi-Body Dynamics (MBD) analysis of a full vehicle model. The achievements of previous studies have proved that the steering knuckle fails from the steering linkage and due to the rotational... 

In this article a novel method has been developed to improve the ride comfort of a passenger car by optimum choice of shock absorbers. The objective is to minimize the fatigue provided in the body due to transmitted vibrations. A comprehensive ADAMS model of the car was constructed for perfect simulation of car motions in different maneuvers. This model was validated by further construction of a car and test rig model, and comparing hydro-pulse test data on the real car with simulation results of ADAMS model. The real road profile was adopted as stimulus for the model. Copyright © 2005 SAE International  

The use of micromechanical models to study composite material's behavior leads to save time and cost. In this paper, bridging micromechanical models have been used in order to observe the behavior of unidirectional laminate composite under fatigue loading. In order to study the fatigue behavior, stiffness degradation has been studied as well as the strength degradation and a driftnet model has been proposed for each of them. The strength degradation has only been studied for the unidirectional fiber, while the stiffness degradation has been studied for the fibers with different fiber angle. The results are compared with macro-mechanical models and other methods in literature  

This research explored the corrosion effect of NaCl solution on the surface quality of AZ31 magnesium alloy. Cubic-shaped specimens were immersed in standard 3.5% NaCl solution for 1, 2, 3, and 4 hours. The size of corrosion pits, fatigue crack propagation area, and surface topology were characterized. Fatigue tests were carried out on pre-corroded AZ31 specimens under different stress amplitudes. The correlation between the corrosion time and the virtual crack size was obtained. The virtual crack size is a new parameter that can relate the corrosion to the fatigue life. A new model was proposed to map the surface topology on the virtual crack size of pre-corroded AZ31 magnesium alloy. The...