Sharif Digital Repository

In this study, the failure analysis of a shaft of a unit, which had been failed during the service, was studied. This shaft was welded to the blades, and their chemical compositions were determined by spectroscopy method. In order to determine the root cause of failure and contribution factors, different investigation methods including visual examination, optical microscopy and scanning electron microscope analysis, and hardness test were carried out. It was concluded that the shaft was failed due to fatigue. The failure was caused by improper welding of blades to the shaft. At the end, in order to prevent or decelerate such failure, some recommended remedies were suggested  

Flow stress and ductility behaviors of the annealed and severely deformed Al were investigated at warm deformation temperatures. Constrained groove pressing (CGP) method as a severe plastic deformation process was used. The tensile test was carried out at the temperature range of the 298-573 K and strain rate range of 0.001-0.1 s−1 to present the elevated temperature deformation behavior utilizing hyperbolic sine constitutive equation. The flow stress of the CGPed sample is increased with the number of CGP passes and decreased with temperature. Dynamic recovery and strain softening are found as main restoration mechanisms. Flow stress amounts are not remarkably affected by the strain rate.... 

According to previous studies on the fracture surface morphologies of bulk metallic glasses, the stable crack growth region width and vein pattern size increase with the plasticity at room temperature. In the present work, the fracture surface morphologies of Ti- and Zr-based bulk metallic glasses bent over a wide temperature range (0.1–0.8 glass transition temperature) are systematically analyzed. According to our finding, the stable crack growth region width increases while the vein pattern size decreases as the ductility improves by varying temperature. This observation is in contrast to the common thought that the ductility is proportional to the stable crack growth region width and vein... 

This article investigates the effect of T6 heat treatment on microstructure and mechanical properties of hot extruded in-situ Al-15wt%Mg 2Si composite. This composite has already been introduced as a new class of light materials but the brittle structure of the primary Mg 2Si which is formed during solidification limits its application. As-cast composite was directly extruded as rod by using three different dies. Microstructure after this type of extrusion was studied by optical and scanning electron microscopy. Results demonstrated that extruded and heat treated composite possesses considerably higher strength and enhanced ductility in comparison with the as-cast samples. It was also found... 

Multi-walled carbon nanotubes (MWCNTs) are one of the preferred candidates for reinforcing polymeric nanobiocomposites, such as acrylic bone type of cement. In this study, at first, bulk samples of the reinforced polymethylmethacrylate (PMMA) matrix were prepared with 0.1, 0.25, and 0.5 wt per wt% of MWCNTs by the casting method. Tensile and three-point bending tests were performed to determine the essential mechanical properties of bone cement, such as tensile and bending strengths. The tensile fracture surfaces were investigated by scanning electron microscopy (SEM). The commercial software (Abaqus) was used to conduct finite element analysis (FEA) by constructing a representative volume... 

Abstract Fatigue properties of Al7075-T6 alloy joined by temperature gradient transient liquid phase (TGTLP) diffusion bonding using liquid gallium interlayer was investigated. The fatigue specimen was jointed at 460 °C under 10 MPa pressure for 10 min. The TLP bonded samples were homogenized at 465 °C for 2 h and then T6-heat treated. The fatigue life of Al7075-T6 alloy was determined as 107 cycles under 90 MPa while the fatigue life of TLP bonded sample under this stress amplitude was 1.2×106 cycles, which is about 10% of the total Al7075 alloy fatigue life. The fatigue fracture surfaces of Al7075 sample and TGTLP bonded sample were studied using scanning electron microscope to... 

This paper deals with the effects of three low-carbon steel filler metals consisting of ferritic and austenitic phases on the weld joints of the tungsten inert gas (TIG) welding of Hardox 500 steel. The correlation between the microstructure and mechanical properties of the weld joints was investigated. For this purpose, macro and microstructure were examined, and then microhardness, tensile, impact, and fracture toughness tests were carried out to analyze the mechanical properties of joints. The results of optical microscopy (OM) images showed that the weld zones (WZ) of all three welds were composed of different ferritic morphologies, including allotriomorphic ferrite, Widmanstätten... 

Travel speeds between 25–300 mm/min and tool rotational speeds of 800 and 1250 rpm were employed for this study. The microstructure, mechanical properties and fracture surfaces of the joints were studied. Underwater environment and an increase in travel speed significantly increase the precipitates’ volume fraction, reduce the average grain and precipitate sizes of the weld nugget zones. A critical travel speed of 150 mm/min is attained in underwater welds beyond which the average grain sizes remain relatively the same. Average grain and precipitate sizes have linear relationships with the tool rotational and travel speed ratio. Optimum weld strengths of 396 and 360 MPa were obtained in the... 

A near fully dense mullite-TiB2-CNTs hybrid composite was prepared successfully trough spark plasma sintering. 1 wt%CNT and 10 wt%TiB2 were mixed with nano-sized mullite powders using a high energy mixer mill. Spark plasma sintering was carried out at 1350 °C under the primary and final pressure of 10 MPa and 30 MPa, respectively. XRD results showed mullite and TiB2 as dominant crystalline phases accompanied by tiny peaks of alumina. The microstructure of prepared composites demonstrated uniform distribution of TiB2 reinforcements in mullite matrix without any pores and porosities as a result of near fully densified spark plasma sintered composite. The fracture surface of composite revealed... 

Double cantilever beam (DCB) specimens were prepared according to standard surface mount technology (SMT). The samples were stored inside an environmental chamber at two different relative humidity values (i.e. 40 or 100%) for either 2 or 4 h. Then they were aged at 25 °C, 75 °C or 125℃ for the same time. Finally, after being cooled to room temperature, fracture tests were performed under mode-I loading conditions at a strain rate of 0.03 s−1 at room temperature. Storage time did not have a significant effect on the fracture behavior. The fracture load and energy of the solder joints decreased significantly when the temperature was increased from 25 to 75℃. By further increase in the... 

AISI 4340 steel bars were heated at 900 °C for one hour, annealed at 738 °C for different durations and oil-quenched in order to obtain dual phase steels with different ferrite volume fractions. A 3% prestrain at the temperature range of 150-450 °C was then imposed to the samples, and room temperature tensile tests were carried out, afterwards. Results indicate that the maximum values for both yield and ultimate tensile strength would exist for the samples pre-strained at the temperature range of 250-300 °C. Also, a sudden drop of the ductility was observed at the mentioned temperature range. The observed behavior might be attributed to the occurrence of dynamic strain aging taken place at... 

Based on the results of recent studies, comprehensive characterization of the behavior of infilled rock fractures under saturated and unsaturated conditions requires knowledge of morphological details of fracture surface, as well as state of stress of infill materials and their initial innate conditions (e.g., void ratio, water content, degree of saturation and dry density). This paper describes a semi-empirical equation to interpret the effects of wall-roughed nature of the fractures and presence of partially saturated fine materials within the fractures on the behavior of infilled rock fractures during shear. The proposed equation incorporates the soil-water retention curve parameters as... 

Highly cold worked (HCW) low carbon steel sheets with cellular structure in the range of 200 to 300 nm are fabricated via constrained groove pressing process. Joining of the sheets is carried out by resistance spot welding process at different welding currents and times. Thereafter, failure behavior of these welded samples during tensile-shear test is investigated. Considered concepts include; failure load, fusion zone size, failure mode, ultimate shear stress, failure absorbed energy, and fracture surface. The results show that HCW low carbon steel spot welds have higher failure peak load with respect to the as-received one at different welding currents and times. Also, current limits for... 

This paper presents the fatigue lifetime of an aluminum-silicon-magnesium alloy, widely used in diesel engine cylinder heads, both with and without a thermal barrier coating (TBC) system. The coating system in this study consists of two layers including a 150 μm thick metallic bond coat and a zirconium oxide top coat 350 μm thick. These coating layers were applied on the substrate of A356.0 alloy by air plasma thermal spraying. The isothermal fatigue tests were conducted in low cycle fatigue (LCF) regime at various temperatures. Out-of-phase thermo-mechanical fatigue (OP-TMF) tests were also performed at different maximum temperatures and constraint factors. Experimental results demonstrate... 

This work was carried out to investigate the effect of different Ti concentrations as a modifying agent on the microstructure and tensile properties of an in-situ Al-15 pctMg2Si composite. Cast, modified, homogenized small ingots were extruded at 753 K (480°C) at the extrusion ratio of 18:1 and ram speed of 1 mm/s. Various techniques including metallography, tensile testing, scanning electron microscopy were used to characterize the mechanical behavior, microstructural observations, fracture mechanisms of this composite. The results showed that 0.5 pctTi addition and homogenizing treatment were highly effective in modifying Mg2Si particles. The results also exhibited that the addition of Ti... 

In this paper, the shear deformation behavior of A286 Iron-based superalloy was studied with an emphasis on the influence of η phase on shear strength. The η (Ni3Ti phase precipitates at high temperature heat treatment or during services at the expense of gamma prime phase. According to the microstructural features, no evidences of η phase were found at 650 and 720°C. η phase precipitated at 780 and 840°C and the amount of it increased with an increase the time and temperature. Because of using the alloy as fasteners, investigation of shear properties and the influence of η phase on it are indispensable. The shear strength of the alloy with different volume fractions of η was examined. It... 

Two different hydroxyapatite based composites reinforced by oxide ceramic (20 wt%) nano crystals were synthesized by high-energy ball milling and sintered by pressure less technique. Alumina and titania nanoparticles as secondary phases improved densification and mechanical behavior of apatite and postponed its decomposition to the tricalcium phosphate (TCP) phases at elevated temperatures. Increasing the relative density of apatite using nano reinforcements leads to enhance the bending strength by more than 40% and 27% (as compared to the pure HA) and increase the hardness from 2.52 to 5.12 (Al2O3 composite) and 4.21 (TiO2 addition) GPa, respectively. Transmission electron microscopy (TEM),...