Sharif Digital Repository

Active Learning Method (ALM) is a powerful fuzzy soft computing tool, developed originally in order to promote an engineering realization of human brain. This algorithm, as a macro-level brain imitation, has been inspired by some behavioral specifications of human brain and active learning ability. ALM is an adaptive recursive fuzzy learning algorithm, in which a complex Multi Input, Multi Output system can be represented as a fuzzy combination of several Single-Input, Single-Output systems. SISO systems as associative layer of algorithm capture partial spatial knowledge of sample data space, and enable a granular knowledge resolution tuning mechanism through the learning process. The... 

An analytical approach which is popular in micromechanical studies has been extended to the solution for the interference fit problem of the femoral stem in cementless total hip arthroplasty (THA). The multiple inhomogeneity problem of THA in transverse plane, including an elliptical stem, a cortical wall, and a cancellous layer interface, was formulated using the equivalent inclusion method (EIM) to obtain the induced interference elastic fields. Results indicated a maximum interference fit of about 210 μm before bone fracture, predicted based on the Drucker-Prager criterion for a partially reamed section. The cancellous layer had a significant effect on reducing the hoop stresses in the... 

Aluminum reinforced with a large amount (up to about 55 vol.%) of Al 3Ti particles can be fabricated from Al-20Ti elemental nanometer-sized powder mixture via in-situ two step hot press sintering (TSS). For production of intermetallic reinforced in-situ composite, TSS can provide elevated temperature to facilitate the formation of intermetallic phase in situ and hot consolidation to form a fully dense solid. The first step sintering was employed at a higher temperature to obtain an initial high density, and the second step was held at a lower temperature by isothermal sintering for more time than the first one to increase bulk density without significant grain growth. The optimum TSS regime... 

In this paper, chatter instability of micro end mill tools is studied by taking into account the process damping effect. The actual geometry of the micro tool including shank, taper part and fluted section is considered in the analysis. Timoshenko beam theory is utilized to consider the shear deformation and rotary inertia effects due to short and thick beam-type structures of each parts of the micro tool. The extended Hamilton's Principle is used to formulate a detailed dynamical model of the rotating micro end mill. The governing equations are solved by assumed mode model expansion. An exact dynamic stiffness method is developed to investigate modal characteristics of the tool including... 

Recently, receptance coupling substructure analysis (RCSA) is used for stability prediction of machine tools through its dynamic response determination. A major challenge is the proper modelling of the substructures joints and determination of their parameters. In this paper, a new approach for predicting tool tip FRF is presented. First, inverse RCSA formulation is extended so that the holder FRFs can be identified directly through experimental modal tests. The great advantage of this formulation is its implementation in arbitrary point numbers along joint length. Therefore, in comparison with previous inverse RCSA approaches, a more realistic joint model can be considered. In addition, due... 

Prediction of the thermo-mechanical behavior of machine-tool spindles is essential in the reliable operation of high speed machine tools. In particular, the performance of these high speed spindles is dependent on their thermal behavior. The main source of heat generation in the spindle is the friction torque in angular contact ball bearings. This paper presents an effort to develop a comprehensive model of high speed spindles that includes viable models for the mechanical and thermal behavior of its major components, i.e., bearings, shaft and housing. Spindle housing and shaft are treated as six-degree-of-freedom Timoshenko beam elements. Bearings are modeled as two-node elements with five... 

In this paper, design and optimization of a ladder-type single-sided linear induction motor (Ladder SLIM) for machine tool applications is investigated. High-speed linear induction machines suffer from the end-effect phenomenon, which can reduce the thrust and result in declined output characteristics. Although it is common to consider this phenomenon in high-speed applications, it is essential to take it into account in the design and analysis of low-speed low-air-gap linear machines. In addition, Ladder SLIMs have significant flux density ripples, and using skewed bars for secondary of the machine is a common solution for it. Therefore, providing required equations, an algorithm for... 

High speed machine tools are required to operate in a wide range of spindle rotational speeds with high stiffness and high accuracy. The stiffness of the spindle is largely dependent on the axial preload of the angular contact bearings. A large preload is required at lower range of speeds to provide sufficient stiffness for vibration-free heavy cutting. However, at higher speeds, it results in rapid temperature rise and reduces the life of the bearing. For optimum performance, it is essential that the bearing preload is reduced as the rotational speed increases. In this paper, an automatic variable preload system is proposed that changes the preload on the bearings as a function of... 

Receptance coupling substructure analysis (RCSA) is extensively used to determine the dynamic response of milling tool at its tip for the purpose of prediction of machining stability. A major challenge in using this approach is the proper modelling of the joint between the substructures and determination of its parameters. In this paper, an inverse RCSA is developed for experimental extraction of tool-holder frequency response function (FRF) including joint parameters. The accuracy and efficiency of this method is evaluated through an analytical investigation. It is shown that the extracted holder FRF can provide a highly accurate prediction of the tool tip FRF. The developed method is used... 

Standing-wave ultrasonic motors are a modern class of positioning systems, which are used to deliver a high precision linear or rotary motion with an unlimited stroke. The design process should be performed through an effective optimization algorithm in order to guaranty proper and efficient function of these motors. An optimization method of ultrasonic motors is proposed based on the combination of finite element method and factorial design as a design of experiments in this study. The results show the ability of this method in optimal design of ultrasonic motors especially those which have a complex structure and multi modes operation principle  

Desktop and miniaturized machine tools are a new trend in small scale and customized manufacturing. The performance of these machines in terms of their energy consumption, machining fluid consumption and their precision have been investigated in the literature, but the effect of miniaturization on static deflection, stability against chatter and the resulting surface error has not been studied. In this paper, the performance of the desktop milling machine tool in terms of their static and dynamic form errors is studied. The performance of a miniature milling machine used for end milling of a typical workpiece is compared with a similar machine of conventional size through dimensional... 

One of the major issues related to parallel kinematic machine tools (PKMs) is their structural dependency on their configuration. In this paper, the machine configuration effect on its stability is investigated for the case of a Hexaglide machine tool. An FEM model of the Hexaglide machine tool is developed. The frequency response function (FRF) at the tool tip is obtained by a modal analysis. The numerical results are validated through comparison with those of an experimental modal test. The pose dependency of the PKM stability over its workspace is investigated. It is shown that the machine stability over the workspace is dependent on the spindle/tool/holder system characteristic. For... 

In this investigation, the multi-objective selection and optimization of a gantry machine tool is achieved by analytic hierarchy process, multi-objective genetic algorithm, and Pareto-Edgeworth-Grierson-multi-criteria decision-making method. The objectives include maximum static deformation, the first four natural frequencies, mass, and fabrication cost of the gantry. Further structural optimization of the best configuration was accomplished using multi-objective genetic algorithm to improve all objectives except cost. The result of sensitivity analysis reveals the major contribution of columns of gantry with respect to the crossbeam's contribution. After determining the most effective... 

The dynamic nature of today’s manufacturing industry, which is caused by the intense global competition and constant technological advancements, requires systems that are highly adaptive and responsive to demand fluctuations. Reconfigurable manufacturing systems (RMS) enable such responsiveness through their main characteristics. This paper addresses the problem of RMS configuration design, where the demand of a single product varies throughout its production life cycle, and the system configuration must change accordingly to satisfy the required demand with minimum cost. A two-phased method is developed to handle the primary system configuration design and the necessary system... 

Ultrasonic motor working with coupled in-plane and out-of-plane vibration modes of rectangular plate is proposed and experimentally investigated. Thanks to its unique configuration, proposed motor provides large contact area between stator and rotor of motor which can reduce wear and enhance motor life-time. The proposed motor is designed using finite element method and according to the design, a prototype is fabricated and its working characteristics such as speed, normal and driving force and working frequency are measured. Overall dimension of designed prototype is 49 × 14 × 2 mm, working frequency of motor is 49.6 kHz, no-load speed and stall force of motor are 122 rpm and 0.32 mN m at... 

Chatter vibration is a major obstacle in achieving high performance machining. In order to present a realistic model of chatter vibration, in this research, a finite element simulation of orthogonal chip formation combined with a 2D model of machine tool dynamics is developed. The proposed approach has the ability to incorporate various, mostly nonlinear, phenomena affecting chatter occurrence. The dynamic allows the tool to vibrate as a result of chip load variation leading to chatter. The 2DOF model makes it possible to observe the occurrence of model coupling phenomenon, in addition to the regeneration of waviness mechanism. The investigation of mode-coupling and regeneration phenomena in... 

A precise and compact tubular ultrasonic motor driven by a single-phase source is proposed and tested in this study. The motor is designed by modeling a motor stator in FEM software. The motor fabricated according to the design is tested experimentally and its working characteristics including speed and torque are measured and presented. The maximum speed and torque of the motor are 59 rpm and 0.28 mN m at 80 Vpp of applied voltage. The proposed motor possesses advantages such as a simple and compact structure with application in the fields of robotics, space, medical devices and high-resolution stages, among others. The proposed motor is a good candidate for applications where accurate... 

A linear ultrasonic motor (LUSM) with an elliptical-shaped metallic stator and two orthogonal vibration modes is presented in this research. The driving tip's desired vibration is generated by the excitation of two piezoelectric actuators installed inside the stator by two sinusoidal voltages with ±[Formula presented] phase difference. The working principle of the motor is described and mathematically formulated. Furthermore, finite element analysis and parametric optimization are performed to finalize the motor design. A prototype of the motor is fabricated and evaluated by identification and operation tests. The experimental and numerical characteristic curves of the motor are presented... 

The dynamic nature of today’s manufacturing industry, which is caused by the intense global competition and constant technological advancements, requires systems that are highly adaptive and responsive to demand fluctuations. Reconfigurable manufacturing systems (RMS) enable such responsiveness through their main characteristics. This paper addresses the problem of RMS configuration design, where the demand of a single product varies throughout its production life cycle, and the system configuration must change accordingly to satisfy the required demand with minimum cost. A two-phased method is developed to handle the primary system configuration design and the necessary system... 

In this paper, we propose a method for steganalysis of grayscale images using both spatial and Gabor features. The basis of our work is to use Gabor filter coefficients and statistics of the graylevel co-occurrence matrix of images to train a support vector machine. We show that this feature set works well in steganalysis of grayscale images steganographied by LSB matching and S-tools. ©2009 IEEE