Sharif Digital Repository

In this project, Dissimilar Friction Stir Welding (FSW) between aluminum alloys (1100-H12 and 5083-O) and Magnesium alloy (AZ31B-O) with 3mm thickness were butt joined. Fusion welding of aluminum/magnesium alloys has failed because of forming much more intermetallic compounds. By using friction stir welded samples, effect of welding parameters such as tool travel speed, tool rotation rate, tool position respect to weld centerline, and sheet position respect to tool direction on mechanical (tensile strength, yield strength and elongation) and microstructural properties of the welds were investigated. After several tests, range of optimum parameters were obtained. In both 1100 and 5083 alloys,... 

In this research, nano composite MgH2-TiCr1.2 Fe0.6 nano crystalline was synthesized by mechanical alloying and Vacuum arc re-melting (VAR). the effect of Milling conditions and adding nano crystalline TiCr1.2 Fe0.6 as a catalyst on the structure and hydrogen desorption properties of MgH2 were studied. MgH2 powder grain size after 4 hours milling gained to 15nm and strain network reached to 0.8%. Determined that the increasing of accumulated lattice strain because of mechanical milling combined with adding nano crystalline alloy TiCr1.2 Fe0.6 significantly improve the properties of MgH2 hydrogen desorption. After an hour mill working, high pressure phase of γ-MgH2 was appeared in... 

Plasma electrolytic oxidation (PEO) is currently recognized as an effective coating method on active metals such as magnesium. In this method, through occurrence of strong electric discharges on the surface of the anode accompanied by electrochemical and thermo-chemical reactions at plasma environment, a relatively thick ceramic coating with complex compounds grows on the metal surface which significantly improves its properties. Regarding the influence of PEO electrical parameters on the morphology and other properties of the coating, the objective of the present study is to prepare a quality ceramic coating on AZ31 magnesium alloy substrate via setting the process parameters, such as... 

Magnesium and its alloys have been used as biodegradable implements in recent years. However Magnesium implements may corrode in the body before the natural healing process of the damaged tissue. MAO process was studied in order to reduce primary corrosion of Magnesium alloy in Simulated Body Fluid (SBF). MAO coating was created on AZ31 alloy in a nontoxic alkaline-silicate solution at DC current densities of 5, 10, 15 and 20 mA/cm2 for 30 minutes and the current was in form of 20-10-5 mA/cm2 steps that each were applied for 10 minutes. The maximum corrosion resistance was observed for the mentioned step applied current in a 30g/l Sodium Silicate solution. Furthermore the effects of adding... 

Lead produced by pyrometallurgy method has a number of impurities. Most of these eimpurities can easily be removed, but this property does not apply in the case of bismuth. Since chemical properties of bismuth are close to the lead, refining of bismuth below 250 ppm is difficult and expensive. Because of problems related to electrochemical discussion of the batteries, bismuth it is possible to reduce below than 20 ppm. Jollivet and Dittmer process is capable of reducing bismuth below 20 ppm. As the main goal of this project is to reduce bismuth to small amounts, Jollivet process was used. Potassium needed for Jollivet process, produced by electrolysis of Potassium chloride salt.... 

Magnesium hydride (MgH2) is an attractive candidate for solid-state hydrogen storage applications. Scanning Electron Microscopy observations showed that during cyclic absorption and desorption considerable micro-crack was formed at the reaction interface and reduced the nucleation time. To improve the kinetic properties of MgH2 during dehydrogenation a nanostructured MgH2-10%mol TiH2-6%mol TiO2 material system was prepared by high-energy ball milling. Isothermal analysis with commercial volumetric sievert demonstrated that the addition of titanium compounds significantly improved the kinetics of dehydrogenation compared to commercial MgH2  

Due to their favorable biodegradability, Magnesium and its alloys have always attracted such a lot of research interests for making temporary implants. With the same direction, Mg-4Zn-0.2Ca has recently absorbed lots of research interests, due to its excellent biocompatibility. As the most regarded draw back concerned with this alloy, poor corrosion resistance is frequently discussed. Accordingly, in the present work it has been tried to come over this problem by addition different amount of aluminum, including 1, 3, 5, 7.5, and 10 percent, to this alloy; without causing any negative effect on its biocompatibility, and to present a new alloy composition with modified degradation behavior.... 

The development of new wrought magnesium alloys for automotive industry has increased in recent years due to their high potential as structuralmaterials for low density and high strength/weight ratio demands. However, the poor mechanical properties of the magnesium alloys have led tosearch a new kind of magnesium alloys for better strength and ductility.In this research,a new type of magnesium alloy based on Mg-Zn-Si-Ca system has been developed using the permanent gravity casting process. For comparison, an alloy without Siby the same method was also produced. The effects of trace Si addition on the microstructure and mechanical properties in magnesium alloy with composition of... 

The specific properties of some of magnesium alloys have caused these alloys to be used in medical and industrial applications. Adding new elements and applying severe plastic deformation to these alloys have been considered as a clue for improving their mechanical properties. The aim of this project is to improve the mechanical properties of a magnesium alloy by using new alloying elements and applying the ECAP process.
In this project, a new magnesium alloy by composition of Mg-1.78Zn-0.72Si-0.41Ca was cast. After casting, solution treating and annealing of the alloy were studied. Then, the effect of ECAP process on microstructure and mechanical properties of the annealed and solution... 

Since the discovery of nanomaterials, the nanotubes have found special considerations. The high strength beside the low density, have attracted the interest of the scientists and engineers. Nowadays, one of the common methods to produce composites with high specific strength is to utilize of the nanotubes in the matrix of lightweight metals and alloys such as magnesium and aluminum. Recent researches indicate that very limited focus has been given to the production and properties of the magnesium - carbon nanotube composites and their workability. In this research, magnesium alloy - carbon nanotube composite is produced by casting method and its strength and workability are investigated as... 

Special features of magnesium such as low density, perfect bio-compatibility in the human body, and close elastic modulus to the human bone have increased the use of Mg alloys in the bio-medical applications. Nevertheless, low mechanical properties and poor corrosion resistance of Mg alloys have limited their bio-medical applications. The addition of alloying elements together with the use of precipitation hardening and plastic deformation are the most effective methods to improve the mechanical properties and increase the corrosion resistance of Mg alloys. Thus, the present research with the aim of improving the mechanical properties of an Mg-Zn alloy by Ca and Gd additions together with... 

Dye-sensitized solar cell (DSSCS) is the third-generation of solar cells based on semiconductors formed between a photo sensitized anode and counter cathode which make a photo electrochemical system. They haven’t been commercially marketed due to their lower efficiency than the previous generations. In order to achieve the higher efficiency, the electron injection and light absorption must be increased. One way to increase electron injection is doping the semiconductor with an external ion to reduce lattice band gap. In this work, we made powder and Nano-structured film of titanium dioxide doped with various molar ratios of Mg by the sol-gel process. The effect of Mg:Ti molar ratio on... 

Properties of biomaterials, especially in application as planting, can be controlled and optimized by alloying and hardening sedimentation. In recent years, the study on the simultaneous improvement of mechanical properties, toughness and corrosion behavior of magnesium composite by carbon nanotubes (CNTs) is very limited. In this study, the behavior of mechanical properties and corrosion of magnesium alloy composites with different percentages of CNTs have been investigated. The production of magnesium alloy composite by powder metallurgy and aging process have been used as effective methods for improving mechanical properties and increasing the corrosion resistance of magnesium alloys. For... 

Nowadays, the research of biodegradable alloys with high corrosion and strength properties, along with a modulus of elasticity close to that of bone tissue, especially the magnesium alloys, which has a good biocompatibility and can be used as a biomedical material, has been considered by the medical industry. On the other hand, carbon nanotubes have been used as an reinforcing phase in composites due to their high mechanical properties. The aim of this project is to produce a biocompatible composite with magnesium alloy and carbon nanotube by powder metallurgy. In order to achieve this, first the raw powder of the alloying elements in the matrix without reinforcement and then with weight... 

Equal Channel Angular Pressing (ECAP) is one of the most applicable severe plastic deformation procedures (SPD) which results in improvement of strength and ductility through grain refinement. WE43 magnesium alloy belongs to a group of alloys for medical industry because of its good biocompatibility. In this study, equal channel angular pressing was performed at different temperatures, strain rates and number of passes on strip-shape samples to achieve proper mechanical properties. Tensile properties, hardness and microstructural evolutions were evaluated and the results were analyzed according to the EDS test. Results shows that at 380 ℃ and 440 ℃ grain refinement was accomplished by... 

Plasma electrolytic oxidation (PEO) was implemented to produce a ceramic coating on AZ31 magnesium alloy, using an alternate power source (AC), in a silicate based electrolyte containing zirconia nanoparticles in different concentrations. Prior to adding nanoparticles to electrolyte, working parameters such as current density, frequency and coating duration were examined and studied concerning the equipment and coating conditions. And after reaching the optimized condition, ZrO2 nanoparticles were added to the electrolyte to create composite coatings. To examine the properties of the coatings before and after the creation of composite PEO coatings, scanning electron microscopy (SEM) was used... 

Organic light emitting diodes (OLEDs) are one of the main subjects of research in the organic electronic advanced technology. There are many advantages for OLEDs like self-emitting, high efficiency, wide vision angle, high contrast, and rapid response time. The main challenge in this area is the long-time stability of performance in air ambiance. Although the encapsulation process could overcome the instability problem, it increases the final cost. In this project, metal oxides have been utilized for the injection of electrons and holes in hybrid light emitting diodes (HyLEDs). In the first stage, inverted structure of HyLEDs with ZnO and MgxZn1-xO layers was fabricated and characterized.... 

The aim of this research is to fabricate Mg based nanocomposite by friction stir processing and investigation of the process parameters on the microstructure and mechanical properties of the nanocomposite. In order to this aim, alumina nanoparticles as reinforcement were poured in the groove, with 5mm depth, and due to rotation of friction stir tool, these nanoparticles were mixed with the matrix and nanocomposite was produced. To reach to the best condition in nanocomposite fabrication, the effect of friction stir processing parameters such as, tool rotation speed, tool design, number of friction stir passes, cooling media and reinforcement percent on microstructure, hardness, tensile... 

Magnesium alloys have been used in the production of light weight components in automobile industries (for example: the ladder frame and the valve cover) due to a good combination of low density (1740 kg/m3), the tensile strength (160-365 MPa) and the elastic modulus (45 GPa). For the design and the optimization of these components under various loadings and different conditions, it is necessary to determine fatigue properties of the material by using thermo-mechanical and low cycle fatigue tests at different temperatures. In thermo-mechanical fatigue tests, the temperature varies in a specific range with the mechanical strain. The goal of this research is to investigate low cycle fatigue... 

Plasma Electrolytic oxidation has recently been known as a new technology in surface engineering. It is one of the low-cost techniques used for improving corrosion and wear resistance in Al-Mg alloys. The purpose of this study first is to attach aluminum and magnesium alloys safely and without any defects, and then finding the optimum coating condition in connection line to achieve most possible corrosion resistance. For this purpose, first of all optimization of Al-Mg alloys friction stir welding (FSW) condition is required. After required investigations, it was shown that the weld created between Aluminum and Magnesium sheets by the cylindrical pin moving in a rotational speed of 550...