Sharif Digital Repository

Accumulative Roll Bonding (ARB) process has been developed during last decade to produce the Ultra Fine Grained (UFG) structures with high strength. In the present study, a Ti-IF steel was deformed up to equivalent strain of 4.8 at 500 ˚C using ARB process. For comparing the ARB with conventional forming processes, some samples were deformed with similar equivalent strain to ARB conditions at 500 ˚C and 300 ˚C as warm rolling. Moreover, the thermo-mechanical warm rolling was simulated by warm torsion. The ARB and warm rolled samples with largest strains were annealed at 750 ˚C. The microstructure and texture were studied using Electron Back Scattered Diffraction (EBSD) method. The... 

Metallic multilayer composites provide remarkable mechanical, electrical and magnetic properties. These kinds of composites are recently processed by severe plastic deformation methods. Accumulative roll bonding (ARB) is one of the SPD processes in which accumulation of strain by repeating cycles, leads to the ultra fine grains structures. The goal of this research is manufacturing of Al/AZ31 composite and investigating the relation between the rolling process parameters and the mechanical and physical properties of the final sheet. The initial composite was carried out by cladding of 1mm thick AZ31 sheet in between two commercially pure aluminum sheets with the same thickness (57%... 

Nano/Micro-structure of rapidly solidified (products of Atomizing and Melt Spinning processes) Al-20Si-(5Fe) alloys has been investigated at the present work. Moreover, the effect of cooling rate on microstructure and growth morphology of these alloys has been studied. Microstructure of the products was examined by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction.At the present work some models have been proposed for driving a relationship between microstructure and rapid solidification parameters during Atomizing and Melt Spinning processes. These models are based on macroscopic heat transfer during the processes. Model for... 

It is well known that the classical continuum theory does not consider size effect in predicting material’s behavior, however at the micro and nano scales, this effect is not negligible and the classical theory has deficiencies at these scales. To take into account the size effect, higher order continuum theories introduce new material constants into the formulation. One famous version of these theories is couple stress which is applied in this research. This theory considers size effect of inhomogeneity by employing Characteristic length of materials. Quasi-static couple stress and classical dynamic approaches do not include explicitly the size of the material unit cell in the formulation... 

In this project, Dissimilar Friction Stir Welding (FSW) between aluminum alloys (1100-H12 and 5083-O) and Magnesium alloy (AZ31B-O) with 3mm thickness were butt joined. Fusion welding of aluminum/magnesium alloys has failed because of forming much more intermetallic compounds. By using friction stir welded samples, effect of welding parameters such as tool travel speed, tool rotation rate, tool position respect to weld centerline, and sheet position respect to tool direction on mechanical (tensile strength, yield strength and elongation) and microstructural properties of the welds were investigated. After several tests, range of optimum parameters were obtained. In both 1100 and 5083 alloys,... 

The study on new rheoforming technologies of semi-solid alloys has recently been one main subject interesting many researchers and industrials, and so many new methods about preparing semi-solid alloy slurry and rheoforming process have been suggested. Among more than 20 proposed methods, only MHD (Magneto Hydro Dynamics) and EMS (electromagnetic stirring) methods has been industrialized. In this research, the semi-solid slurry of A356 aluminum alloy was fabricated by electromagnetic stirrer under different conditions of stirring current, stirring time and pouring temperatures. Then the semi-solid slurry prepared in optimum conditions was injected into a step-die cavity by a drop device and... 

Because of the importance and value of Superalloy, In this research has been treid to remelting scrap of gas turbine blades cobalt based Superalloy X-45, In order to restore it to the cycle of consumption. For this purpose, scraps were remelted under different conditions, for example changing the atmosphere, changing slag composition, changing type of the furnace for remelting and changing time of remelting process. Then in order to investigate effect of the above factors, microstructure were studied by optical microscope and Scanning Electron Microscopy (SEM) And also in order to investigate changings of element composition, chemical analysis were examined by atomic absorption analysis and... 

The introduction of multi phase steels in recent years resulted in a considerable increase in development of some industries such as automobiles. By inducing soft and hard phases together, these steels could bring better mechanical properties than classical ones. Recent studies on 4340 ferritic- bainitic and ferritic- martensitic dual phase steels, indicate that 34 volume percent ferrite with hard phase, has the best combination of strength, toughness and fatigue properties. In present research, by proper heat treatment on a 4340 steel, it is tried to prepare specimens ferritic- bainitic- martensitic triple phase steels with 34 volume percent of ferrite and different percents of martensite.... 

Gray Cast Irons are the most important engineering Cast Irons. Gray color of fracture surface and morphology of graphite flakes are the reasons of this naming. Gray iron is relatively cheap with easy production; because of wide chemical composition range rather other cast irons. Furthermore, shrinkage and feeding in the casts from gray iron, besides surface finishing by machining are easy. The other properties of gray iron are resistance against sliding wear, high thermal conduction coefficient, low module of elasticity and thermally shock resistance. In this research, the effects of added nitrogen as an alloying element and cooling rate on microstructure, hardness and tensile properties of... 

Al-20Si-5Fe-3Cu-1Mg–xCr (X=0, X=1.5) ribbons were produced by melt-spinning technique at the rotating speed of 20 and 40 ms-1. The thickness of ribbons were 40 to 80 and 15 to 35 μm, respectively. The properties of as-melt spun and as-cast specimen were investigated by optical microscopy (OM), scanning electron microscopy (SEM), X-Ray diffractometry (XRD) and the microhardness method. It was found that at the air side of ribbons the microstructure was dendritic while at the wheel side it was featureless. The microstructure of ribbons at two rotating speed showed a homogenous distribution of Si particles embedded in an α-Al matrix. XRD investigations exhibited the absence of any intermetallic... 

Equal Channel angular pressing (ECAP) is one of the most applicable Severe Plastic Deformation (SPD) Procedures which results in improvement of strength and ductility through grain refinement and an appropriate texture development. In this study, in order to achieve a proper orientation and microstructure, ECAP was performed in different routes and temperatures up to 4 passes on AZ31 magnesium alloy. Microstructure and mechanical properties were studied. X-ray diffraction analysis was performed to study the basal orientation variation and calculation of sub-grain size. In addition, cold rolling at room temperature was done on the fourth pass specimens, in order to study the effect of ECAP... 

In this study, Al-20Si-5Fe ribbons produced by melt-spinning method. Nanostructure and growth morphology of rapidly solidified products explored using optical microscope, scanning electron microscope and x-ray diffraction. Microstructural investigations depicted two distinctive zones of featureless (faceted morphology) and dendritic. In addition, no intermetallic phases could be observed in the rapidly solidified ribbons in comparison with coarsed and needle shaped intermetallic phases of as cast alloys which it demonstrates the extension of solid solubility of Si and Fe in the matrix and consequently intermetallics formation was hindered by higher cooling rates. Subsequently, ribbons... 

In this research, transient liquid phase (TLP) bonding of FSX-414 superalloy was investigated using MBF-80 interlayer. The bonding was performed at different temperatures (1050-1200oC) for various times (1-120min). Also, different gap sizes were studied using the interlayer with various thicknesses (25-100µm). Homogenizing treatment was performed at different temperatures (1175-1225oC) and times (1-6h) for the samples with complete isothermal solidification. The microstructure of the samples were studied using the optical, scanning electron and transmission electron microscopes. Also, XRD, SEM/EDS, SEM/WDS and TEM/EDS analyses were used to analyse the observed phases at the joints. To... 

Several studies are already on severe plastic deformation of wrought and cast aluminum alloys. Among these studies, no evidence of applying severe plastic deformation on the structure of rheocast or rheoforgedaluminum alloy can be found. So, in this research A356 alloy with globular structure was achieved using electromagnetic stirring and rheoforging. The optimum condition of globular structure with high sphericity was achievedafter holding the produced structure in semi-solid state for 10 min. Then, the effect of severe plastic deformation on mechanical and microstructural properties of this alloy and cast alloy was studied. The results show that with applying 3 passes of multidirectional... 

A356 castings show different characteristics during tensile tests. This behavior emanates from casting defects such as pores and double oxide films. These defects lead to quick and unexpected failure during tensile tests. Secondary dendrite arm spacing of primary α phase, eutectic phase, volume fraction of pores and oxide films are the characteristics that affect the tensile property. N this study the effect of changing two characteristics on the microstructural constituents is investigated. The first one is cooling rates, and the second one is melt filtration by using different filter in the runner. According to the tensile properties, the effect of these changes on tensile properties... 

Functionally graded materials (FGMs) are categorized in a branch of composite materials in which the local volume fraction of contributing phases are not fixed throughout the spatial domain, but vary gradually as a function of position. This spatial variation leads to the gradual variation of physical and mechanical properties inside the materials. It provides us the opportunity of designing multiple purpose materials by the variation of local volume fractions according to our goal. The optimal distribution of local volume fractions is a function of the spatial domain geometry and loading conditions, and in general situations, due to the complexity of the problem, it is not possible to... 

The Al-Mg-Si alloys are an important group of industrial materials used extensively in the automotive and aerospace industry, due to their high strength to weight ratio, good corrosion resistance and the recycle ability. In order to achieve a combination of optimized microstructure and properties during the production processes, the study of deformation behavior and heat treatment of these alloys is necessary. Therefore, the prediction of microstructural evolution and mechanical properties as a function of alloy chemical composition and thermomechanical treatment is important for these alloys, from both the scientific and industrial aspects. In the present research, the flow behavior of this... 

Due to special physical and mechanical properties of intermetallic compounds,somehow in between of the metallic and ceramic extremes, their applications are increased in different industries. Among these materials, titanium aluminides due to their low density, high specific strength and excellent corrosion and oxidation resistance has got more attention. Because of similar high temperature properties and lower density, these compounds are suitable alternatives for nickel base superalloys. Accumulative Roll Bonding (ARB) of pure metallic sheets and the following heat treatment in production of intermetallic compounds can be considered as a manufacturing process. The goal of this study is... 

The most failures caused by wear, fatigue and corrosion are very sensitive to surface of material. Since the most failures starts or occurs at the surface of material, so control and improvement of the surface properties can have a significant effect on increasing the service life and improve the overall behavior of the material. Reforming of the structure and grain size is one of the methods to improve elastic properties, hardness, softness, toughness, etc. Also the macroscopic residual stresses in fracture toughness test specimens, can have tremendous effect on fracture toughness measurements. Many methods are used to modify the surface structure and to create a compressive residual stress... 

In the last decade, magnesium alloy has been developed owing to it’s low density, high specific strength, good castability and damping property. AZ91 alloy is proved to be the most common and most important magnesium casting alloy. It is shown that, rheocasting process is a proper way which increases the mechanical properties of the products. Since 28 years, so many new methods for preparing Semi-Solid alloy slurry and rheoforming process have been suggested. Electromagnetic Stirring ( EMS ) method was used for making globular structures. In this research, the semi-solid slurry of AZ91 magnesium alloy was prepared by electromagnetic stirrer under different conditions of stirring current and...