Sharif Digital Repository

In this research, we investigate the effects of various microstructural features on the behavior of spherical steel sheets, using the crystal plasticity finite element method. The cementite phase ratio, the grain sizes of ferrite and cementite, and the percentage of residual pearlite in the steel structure due to incomplete annealing are the major microstructural parameters studied in this work. A grain generator software has been developed to generate hexagonal ferrite grains as well as circular cementite particles distributed in the ferrite matrix. We use a hard coating with special properties as an intermediate layer around the cementite grains to simulate the contact between ferrite... 

Coating is an effective approach to address the high corrosion rate of biodegradable Mg alloys, as their main challenge toward their extensive use. In this regard, it was tried to control the degradation process of an Mg-4Zn alloy by Ca addition, equal channel angular pressing (ECAP), and hydrothermal coating. The obtained results indicated that excellent grain refinement induced by Ca incorporation and ECAP simultaneously, improved both mechanical strength and corrosion resistance of the Mg-based substrate. The achieved grain refinement resulted in a thicker, more compact and integrated coating, where the ECAP-processed Mg-4Zn-0.5Ca alloy exhibited the best coating quality with no... 

Single lap-shear (SLS) specimens of 63Sn37Pb solder joints were prepared with three different adherend thicknesses at three varying joint lengths. The fracture force was measured at a shear strain rate of 0.01 s-1 for different geometries. The elastic-plastic fracture mechanics (EPFM) theory was used to find the energy dissipated in each case using a finite element model (FEM), and the fracture energy was obtained by cohesive zone modeling (CZM). Both 2-D and 3-D models were used to explain the variations in fracture energy by the level of constraint on the joint. Also, the plastic zone area and stress distribution along the solder layer were calculated at the moment of fracture. A phase... 

The microstructure evaluation and phase transformation of multi-pass friction stir-processed (FSP) commercially pure titanium were investigated using optical microscopy, scanning electron microscopy equipped with a backscatter detector, and electron backscatter diffractometer. The microstructure characterization shows that the grain refinement mechanism changed with the increasing number of passes. The equiaxed α grains in the untreated sample changed to lath-shaped grains surrounded by serrated grain boundaries, and produced Widmanstätten morphology during the cooling cycle of FSP. The higher micro-hardness values and bio-corrosion resistances of the FSP-treated samples are due to their... 

In this paper, the evolution of elastic–plastic damage in the composite laminates under fatigue conditions is modeled. Continuum damage mechanics (CDM) has been coupled with the bridge micromechanics model to estimate the fatigue damage and life for laminated composite structures. Based on the elastic–plastic bridging model, three damage variables are defined. These variables estimate the fiber, matrix, and fiber/matrix damage response at the ply scale. To model the beginning of plastic deformation, a yield function is utilized, and evolution equations of the damage variables are obtained. Then the developed deformation plastic model is calculated. The model parameters are calibrated by... 

S500MC high strength low alloy automotive steel is exposed to bulk severe plastic deformation (SPD) via constrained groove pressing (CGP) and surface severe plastic deformation (S2PD) via severe shot peening (SSP) and ultrasonic nanocrystal surface modification (UNSM). SSP and UNSM could create a nanocrystallization layer till 50–100 µm away from outmost surface. EBSD investigations showed average nano-grain size obtained via SSP and UNSM was found to be below 100 nm regime. The strength was improved via 1st to 4th pass of CGP, but elongation percentage decreased abruptly. UNSM achieves both strength-ductility improvement with gradient structure. SSP improves the total elongation however a... 

The low-cycle fatigue performance of shear panel damper (SPD) highly depends on the geometry of its shape and the criterion considered for its design. The main contribution of the current study is to find the optimum shape of the SPD subjected to cyclic loading by considering two different objective functions. The maximum equivalent plastic strain and the ratio of energy dissipation through plastic deformation to the maximum equivalent plastic strain are selected as the first and second objective functions, respectively. Since the optimization procedure requires high computational efforts, a hybrid computational approach is used to perform two paramount phases of estimating the inelastic... 

Extensive recent researches have been underway to model the fracture mechanics degradation based on continuum damage mechanics (CDM) technique. CDM theory is a powerful tool for solving problems such as large plastic deformations that the fracture mechanics is unable to solve. This model is derived by means of the thermodynamics internal variable theory and based on the experimental results on material properties. In this paper, the reliability of rectangular plates containing a central circular hole under static tensile load using the CDM approach for ductile fracture has been studied. To investigate the initiation and evolution of damages, anisotropic damage expressed by second order... 

Severe plastic deformation (SPD) processes have received less attention at low temperatures (sub-zero and cryogenics). Hence, in this study, SPD of a commercially pure aluminum (AA1050) through Multi-Directional Forging (MDF) at Low-Temperature (LTMDF) and Room-Temperature (RTMDF) is investigated for different strains. Multi-directionally forged (MDFed) samples were annealed at 150, 250, 350, and 450 °C for 1 h, and some samples were stored at room temperature for periods up to 1 year. Results show that the hardness values and flow stress of LTMDFed aluminum are higher than those of RTMDFed ones. The ratio of yield strength to hardness for LTMDF is similar to that for RTMDF. Surprisingly,... 

A plastic temperature-dependent constitutive model is developed for 0.05 mm thickness pure aluminum diaphragms at large strains by using bulge test method. Rupture strain of the material is recorded below two percent according to tensile tests. In order to achieve the material behavior at larger strains, an own bulge test apparatus is used to extract equi-biaxial stress-strain curves at different temperatures, i.e. from room to 150 °C. Effective stress-strain behavior is then computed via a transformation scheme using the plastic work definition as well as the room temperature uniaxial stress-strain curve. It is illustrated that the Johnson-Cook constitutive model is not able to capture this... 

This paper attempts to predict how the microstructural features and mechanical properties of the individual constituents affect the deformation behavior and formability of ferrite-pearlite steels under quasi-static loading at room temperature. For this purpose, finite element simulations using representative volume elements (RVEs) based on the real microstructures were implemented to model the flow behavior of the ferrite-pearlite steels with various microstructural morphologies (non-banded and banded). The homogenized flow curves obtained from the RVEs subjected to periodic boundary conditions together with displacement boundary conditions were validated with the experimental results of the... 

In this review, effects of initial microstructure before intercritical annealing and processing routes of dual phase (DP) high strength steels are discussed. Prior-applied deformation processes as cold rolling and severe plastic deformation (SPD) including their impacts on mechanical properties of DP steels are described. Influences of heating rate, recrystallization of ferrite, nucleation and grain growth of austenite on the microstructure evolution are also presented. The intercritical annealing and thermomechanical processes of DP steels are comparatively outlined. Furthermore, post-intercritical annealing treatments, i.e., tempering, bake hardening, strain and quench aging are argued.... 

Static recrystallization and microstructural changes in austenitic stainless steel 304L were studied. The rolling experiments at 200 °C were carried out, and then, annealing treatment was made at temperatures ranging between 500 and 830 °C. A model was also developed to simulate the kinetics of non-isothermal recrystallization within the rolled steel. The distribution of plastic strains during rolling was predicted utilizing an elastic–plastic finite element formulation performed in ABAQUS/Explicit, while the predicted results were used to generate the as-rolled microstructure and to estimate the stored energy. Finally, microstructural–thermal model based on cellular automata was developed... 

In this study, evolution of intermetallic layer of the cold roll bonded bilayer of Aluminum-Steel sheets, during severe plastic deformation (SPD) followed by annealing has been investigated. The effect of such evolution on mechanical properties has been discussed. For this purpose, Constrained Groove Pressing (CGP) was used as a SPD process. Field emission scanning electron microscope equipped with energy dispersive spectroscopy and optical microscopy were used for examination of intermetallic compounds morphology and composition. Meanwhile, tensile properties of the bilayer sheets were evaluated. According to microstructural observations, continuous intermetallic layer was formed during... 

The hardening behavior of heat treatable alloys during deformation is attributed to three mechanisms of forest dislocations, solid solution and precipitation hardening which hinder the motion of dislocations and increase the density of statistically stored dislocation. In this paper, a model for the flow stress of a 2024 heat treatable aluminum alloy during plastic deformation is developed combining the superposition of these three hardening mechanisms. This model was then implemented into the finite element model in order to evaluate the evolution of the flow stress of 2024 aluminum alloy during multi-directional forging (MDF). Subsequently, an equation is developed for evaluating the... 

Magnesium alloys provide critical opportunities for energy and lightweight-materials challenges. The alloy design approach based on utilizing the second phase strengthening mechanism plays an essential role in producing low-density high strength Mg-based alloys. However, the second phase in the microstructure (e.g., Mg17Al12 phase in Mg–Al–Zn alloys) can deleteriously affect the weldability of the metallic materials by promoting the liquation and liquation cracking during fusion welding. The lack of sufficient weldability of Mg-based alloys is a crucial barrier to their potential use in safety-critical applications. In this paper, it is shown that the severe plastic deformation induced by... 

AZ91 alloy, the most widely used Mg casting alloy, exhibits low strength/ductility and weak energy absorption, which is a function of its large grain size and the presence of a coarse and continuous network of β-Mg17Al12 intermetallic compounds. This work demonstrated that friction stir processing (FSP) enables enhancement of strength and energy absorption capability of AZ91 alloy. The influence of FSP treatment on various potential strengthening mechanisms, including grain boundary, solid solution, and sub-micron particle strengthening mechanisms, was studied. It is identified that the grain boundary strengthening plays a significant contribution to the strength of the FSP treated AZ91. FSP... 

The effects of severe plastic deformation on properties of AA1100 and AA2024 including the ultrasound velocity and the shear strength during multi-axial compression (MAC) are studied. Additionally, optical microscopy, scanning electron microscopy, and X-ray energy-dispersive spectroscopy are utilized. For both AA1100 and AA2024, an opposite trend is reported in the shear strength and the sound velocity versus deformation strain of MAC. At high strain range, AA1100 and AA2024 samples reach a plateau in the strength due to the occurrence of dynamic recovery. On the other hand, the sound velocity is shown to decrease 11% and 15% for AA1100 and AA2024, respectively. Furthermore, the... 

In this study, multi-directional forging (MDF) as a severe plastic deformation method, annealing, and compression test at different strain rates are applied on pure aluminum. One of the main observations is when the number of MDF passes is increased, the hardness is risen. The most noticeable reduction in hardness occurs when the MDFed samples are annealed at 350 and 450 °C. Moreover, increasing the number of MDF passes and the strain rate of the compression test cause the increase in the yield stress of the samples. If the MDFed samples are non-annealed or if they are annealed at a maximum temperature of 250 °C, the effect of an increase in the number of passes on the yield stress is more... 

Shot peening (SP) and also severe shot peening (SSP) provide high level compressive residual stress on a certain thickness just beneath the surface. By exposing severe plastic deformation (SPD) via SSP, the nanocrystallization is formed without any chemical alteration and the structure is to be hardened by fully mechanized process. The difference among SP, SSP and repeening (RP) is only related with the selection of the input parameters. Most of the input parameters combination constructs the Almen intensity which is the most powerful condition to be made the decision on the final shot peening of real parts. AISI 1045 medium carbon steel is selected for the optimization of input parameters...