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    Experimental and Numerical Study of Low Fatigue Cycle Behavior of Magnesium-Lithium Alloy

    , M.Sc. Thesis Sharif University of Technology Sharifi, Amin (Author) ; Farrahi, Gholam Hossein (Supervisor) ; Kashyzadeh, Kazem Reza (Co-Supervisor)
    Abstract
    Application of light metals such as Magnesium alloys due to proper mechanical behavior is increasing in industries such as automotive, electronics and so on. In this project, ingot of Mg-9Li-1Zn alloy with 10 mm thickness were produced by casting, then hot rolled at 300oC to reach 2mm thickness. Annealing at 350oC for 3 hours resulted homogenous properties in the final sheet.Study of monotonic and cyclic behavior of Mg-Li alloy by experiments and FE simulation was the goal of this project. Experimental monotonic and cyclic test were carried out in order to obtain the hysteresis loops and cyclic stress-strain curve. The Chaboche constant were extracted from the experimental test and used to... 

    Developing a Method for Fatigue Life Assessment of Vehicle Biw by Considering Spot Welding Connections

    , M.Sc. Thesis Sharif University of Technology Ahmadi, Alireza (Author) ; Farrahi, Gholamhossein (Supervisor) ; Chizari, Mahmoud (Supervisor) ; Reza Kashyzadeh, Kazem (Co-Supervisor)
    Abstract
    One of the most important considerations in the vehicle design procedure is the durability of the components. Among different parts of a vehicle, the body is the main load-bearing component and as a result, its durability is critical. Due to the expensive and time-consuming nature of fatigue tests, finite element based durability analysis is of great interest among automotive industry. The aim of this research is to provide an algorithm for a more accurate and efficient durability analysis of the vehicle body by considering inertia effects. By using the multi-body dynamics model of the full vehicle and the finite element model of the vehicle body, the vehicle body structure is analyzed from... 

    A new algorithm for fatigue life assessment of automotive safety components based on the probabilistic approach: The case of the steering knuckle

    , Article Engineering Science and Technology, an International Journal ; Volume 23, Issue 2 , 2020 , Pages 392-404 Reza Kashyzadeh, K ; Sharif University of Technology
    Elsevier B.V  2020
    Abstract
    In the present paper, the author has attempted to examine fatigue life of automotive safety components under axial variable amplitude loading conditions. To this end, the time components of stress tensor in the critical area of the knuckle and Liu-Zenner criterion were used to calculate the time history of equivalent stress. Then, the probability distribution function (PDF) of stress was extracted by applying the stress level counting technique. The Fourier curve fitting method was employed in order to formulate the PDF. Subsequently, the fatigue life of the component was estimated using the probabilistic approach. Finally, the results of the higher order of Fourier curve fitting and... 

    Effect of Different Defects of Spot Welded Joint in Automotive Body on Fatigue Strength: Experimental and Numerical Investigation

    , M.Sc. Thesis Sharif University of Technology Ganjabi, Mohammad Amin (Author) ; Farrahi, Gholamhossein (Supervisor) ; Mehmanparast, Ali (Supervisor) ; Reza Kashyzadeh, Kazem (Co-Supervisor)
    Abstract
    On average there are to resistance spot welding connections per vehicle. The quality of these welding directly affects the quality of the finished product and the strength of the vehicle against various loads, including road roughness, different maneuvers and even sudden impacts from accidents. During the spot welding process, unintentional failures occur due to the wrong choice of current, force and time. The aim of this study is to investigate the fatigue strength of three-sheets welding joints in numerical and laboratory methods, considering the defects of (Undersize weld, Stick, edge of sheet metal and Edge of sheet metal-SECANT) . For this purpose, a healthy spot welding model was first... 

    Experimental Study of the effect of vehicle velocity on the ride comfort of a car on a road with different types of roughness

    , Article Innovative Manufacturing, Mechatronics and Materials Forum, iM3F 2020, 6 August 2020 through 6 August 2020 ; Volume 730 , 2022 , Pages 593-604 ; 18761100 (ISSN); 9789813345966 (ISBN) Reza Kashyzadeh, K ; Amiri, N ; Sharif University of Technology
    Springer Science and Business Media Deutschland GmbH  2022
    Abstract
    Vehicle speed control is one of the most important factors at increasing safety, reducing the number and severity of road accidents. Also, other factors such as inappropriate designing, the overuse of speed bumps, nonconformity to the prevailing standards of the world in construction, maintenance, and repair of roads can cause damage to the car suspension and consequently brings the discomfort of car occupants when crossing the actual road under different driving conditions (various speeds and maneuvers). In the present paper, the effect of different vehicle velocities on the comfort of occupants was investigated empirically. To this end, a passenger vehicle was driven at different constant... 

    Surface layer nanocrystallization of carbon steels subjected to severe shot peening: Analysis and optimization

    , Article Materials Characterization ; Volume 157 , 2019 ; 10445803 (ISSN) Maleki, E ; Unal, O ; Reza Kashyzadeh, K ; Sharif University of Technology
    Elsevier Inc  2019
    Abstract
    Severe shot peening (SSP) process is widely used for surface nanocrysallization of a bulk material that demonstrates excellent mechanical properties compared with its coarse-grained equivalents. In this study, a plastically deformed surface was produced with nanostructured grains on different materials of AISI 1045, 1050, and 1060 carbon steels by means of SSP. Shot peening was applied with a wide range of Almen intensities and coverages. Optical microscopy, scanning electron microscopy, field emission scanning electron microscopy, high resolution transmission electron microscope observations, and X-ray diffraction analysis were employed to analyze the mechanism of grain refinement... 

    Efficiency analysis of shot peening parameters on variations of hardness, grain size and residual stress via taguchi approach

    , Article Metals and Materials International ; Volume 25, Issue 6 , 2019 , Pages 1436-1447 ; 15989623 (ISSN) Maleki, E ; Unal, O ; Reza Kashyzadeh, K ; Sharif University of Technology
    Korean Institute of Metals and Materials  2019
    Abstract
    In the present study, the main purpose is to detect the most key factors of shot peening (SP) process on the microhardness, grain size, and residual stress of AISI 1060 high carbon steel. The specimens were treated using various types of SP process namely conventional shot peening and severe shot peening. Several experiments were performed to study metallurgical and mechanical properties of AISI 1060 steel. Almen intensity and surface coverage from one side and microhardness, grain size, and residual stress from the other side were considered as input and output parameters for the design of experiment methodology, respectively. The L18(21and31) mixed level of Taguchi orthogonal array design... 

    Effects of drying temperature and aggregate shape on the concrete compressive strength: Experiments and data mining techniques

    , Article International Journal of Engineering Transactions C: Aspects ; Volume 33, Issue 9 , 2020 , Pages 1780-1791 Reza Kashyzadeh, K ; Ghorbani, S ; Forouzanmehr, M ; Sharif University of Technology
    Materials and Energy Research Center  2020
    Abstract
    The main purpose of this paper is to assess the impact of the geometry and size of the aggregate, as well as the drying temperature on the compressive strength of the ordinary concrete. To this end, two aggregates with sharp and round corners were prepared in three different aggregate sizes. After preparing concrete samples, the drying operations were carried out in the vicinity of room temperature, cold wind, and hot wind. Next, the linear relationship between the concrete strength and the studied parameters was estimated using Multiple Linear Regression (MLR) method. Finally, the Taguchi Sensitivity Analysis (TSA) and Decision Tree Analysis (DTA) were applied in order to determine the... 

    Simultaneous effects of cutting depth and tool overhang on the vibration behavior of cutting tool and high-cycle fatigue behavior of product: experimental research on the turning machine

    , Article International Journal of Advanced Manufacturing Technology ; Volume 122, Issue 5-6 , 2022 , Pages 2361-2378 ; 02683768 (ISSN) Allenov, D. G ; Borisovna, K. D ; Ghorbani, S ; Reza Kashyzadeh, K ; Sharif University of Technology
    Springer Science and Business Media Deutschland GmbH  2022
    Abstract
    One of the major challenges in the manufacturing parts, especially metals, is turning with good/excellent surface quality, which has a significant effect on the fatigue strength of the industrial components. Selecting incorrect or unsuitable values of machining parameters leads to vibration instability in the cutting tool and as a result, excessive roughness is created on the product’s surface. Therefore, one of the ways to reduce the roughness factor and increase the product fatigue life is to control the relative slip and vibration between the cutting tool and the workpiece. To achieve this goal, the authors attempted to investigate the simultaneous effects of tool overhang and cutting... 

    Effects of conventional and severe shot peening on residual stress and fatigue strength of steel AISI 1060 and residual stress relaxation due to fatigue loading: experimental and numerical simulation

    , Article Metals and Materials International ; October , 2020 Maleki, E ; Farrahi, G. H ; Reza Kashyzadeh, K ; Unal, O ; Gugaliano, M ; Bagherifard, S ; Sharif University of Technology
    Korean Institute of Metals and Materials  2020
    Abstract
    Abstract: This study investigates and compares the effects of different shot peening treatments including conventional and severe shot peening on microstructure, mechanical properties, fatigue behavior, and residual stress relaxation of AISI 1060 steel. Shot peening treatments were applied with two Almen intensities of 17 and 21 A and a wide ranges of coverage (100%–1500%). Various microstructural observations were carried out to analyze the evolution of microstructure. Microhardness, residual stress and surface roughness measurements and also axial fatigue test were performed. Moreover, the extent of the residual stress relaxation during cyclic loading was investigated by means of XRD... 

    Effects of conventional and severe shot peening on residual stress and fatigue strength of steel aisi 1060 and residual stress relaxation due to fatigue loading: experimental and numerical simulation

    , Article Metals and Materials International ; Volume 27, Issue 8 , 2021 , Pages 2575-2591 ; 15989623 (ISSN) Maleki, E ; Farrahi, G. H ; Reza Kashyzadeh, K ; Unal, O ; Gugaliano, M ; Bagherifard, S ; Sharif University of Technology
    Korean Institute of Metals and Materials  2021
    Abstract
    Abstract: This study investigates and compares the effects of different shot peening treatments including conventional and severe shot peening on microstructure, mechanical properties, fatigue behavior, and residual stress relaxation of AISI 1060 steel. Shot peening treatments were applied with two Almen intensities of 17 and 21 A and a wide ranges of coverage (100%–1500%). Various microstructural observations were carried out to analyze the evolution of microstructure. Microhardness, residual stress and surface roughness measurements and also axial fatigue test were performed. Moreover, the extent of the residual stress relaxation during cyclic loading was investigated by means of XRD... 

    Experimental Investigation of the Effects of Wing Aspect ratio and its distance from the Tail on the Aerodynamic parameters at high A.O.A

    , M.Sc. Thesis Sharif University of Technology Afshari, Abbas (Author) ; Soltani, Mohammad Reza (Supervisor) ; Hejranfar, Kazem (Supervisor)
    Abstract
    In recent years, requirement to increase projectile performance, leads to a great interest in high angle of attack Aerodynamics. Projectile Maneuverability is a concept which is defined by having the capability to perform at high angles of attack while maintaining attached flow over the tail, rather than a capability of performing a mission in minimum possible duration. Interaction between body, wing and tail vortices can delay vortex breakdown over the wing and as a result may enhance projectile maneuverability. Studies show that wing aspect ratio and tail location have a remarkable influence on the vortices interaction and thus projectile maneuverability. In the present study, a series of... 

    Failure analysis of bolt connections in fired heater of a petrochemical unit

    , Article Engineering Failure Analysis ; Volume 92 , 2018 , Pages 327-342 ; 13506307 (ISSN) Farrahi, G. H ; Chamani, M ; Reza Kashyzadeh, K ; Mostafazade, A ; Mahmoudi, A. H ; Afshin, H ; Sharif University of Technology
    Elsevier Ltd  2018
    Abstract
    The main function of a fired heater in a petrochemical site is to produce supersaturated steam. Due to extremely difficult working conditions and high temperatures, there is a very high probability of failures in different parts of a fired heater. In the fired heater under study, tube guides are frequently damaged due to malfunctions and fractures in bolt connections. To investigate the nature of such fractures, Computational Fluid Dynamics (CFD), Finite Element (FE) method, Charpy impact test and fractography were used. To obtain the temperature of various components of the fired heater, a CFD analysis was carried out by considering the combustion process and modeling the central and side... 

    Investigation of the Spray Pattern in the Air Flow Induced by Coaxial Rotors Used for Pesticide Spraying

    , M.Sc. Thesis Sharif University of Technology Soleymani Asl, Hamideh (Author) ; Morad, Mohammad Reza (Supervisor) ; Hejranfar, Kazem (Supervisor)
    Abstract
    The production of agricultural products is one of the most important human economic activities. The issue of mechanized and optimal use of pesticides is vital for human health and the environment, and the use of helicopters makes this possible. Although spray-based systems in helicopters are one of the most effective ways to produce agricultural products, it is still unclear how droplet movement in aerial spraying is affected by the complex downwash flow created by rotors. Modeling agricultural air spray to identify the spray trend of droplets in the air stream, downwash flows, and consequent vortices has attracted more attention as a result of the development of computational fluid... 

    Experimental investigation and artificial neural network modeling of warm galvanization and hardened chromium coatings thickness effects on fatigue life of AISI 1045 carbon steel

    , Article Journal of Failure Analysis and Prevention ; Volume 17, Issue 6 , 2017 , Pages 1276-1287 ; 15477029 (ISSN) Kashyzadeh, K. R ; Maleki, E ; Sharif University of Technology
    2017
    Abstract
    In the present study, the main purpose is investigation of the coatings thickness effect on the fatigue life of AISI 1045 steel. Herein, two different coatings of warm galvanization and hardened chromium have been used on the specimens. Fatigue tests were performed on specimens with different coating thicknesses of 13 and 19 µm. In the high-cycle level, S–N curves are extracted with 13 points for each sample. The results show that the galvanized coating is the most appropriate coating with low thickness, but with significant increasing of coating thickness, the best choice is hardened chromium coating. However, artificial neural network (ANN) has been used as an efficient approach instead of... 

    Reliability of Ultrasonic Technique Used for Defect Detection of Spot Welded Plates in Automotive Industry

    , M.Sc. Thesis Sharif University of Technology Amiri, Nima (Author) ; Farrahi, Gholamhossien (Supervisor) ; Chizari, Mahmoud (Supervisor) ; kashizadeh, Kazem Reza (Co-Supervisor)
    Abstract
    Resistance Spot Welding (RSW) is one of the common techniques for connecting steel sheets in automotive industries. There are about 3000-5000 RSWs in the automotive chassis and body. Therefore, health and quality of RSW play a critical role in the final product performance. Also, welding process should be performed in a fully controlled program to ensure the durability of the vehicle body. In the automotive industry, there are various non-destructive methods (i.e., Chisel and Ultrasonic tests) and peel test as a destructive test (DT) to control the quality of RSW. Since the DT method is costly (waste of time, manpower, and materials), the main aim of the present research is to evaluate the... 

    Effects of conventional, severe, over, and re-shot peening processes on the fatigue behavior of mild carbon steel

    , Article Surface and Coatings Technology ; Volume 344 , 25 June , 2018 , Pages 62-74 ; 02578972 (ISSN) Maleki, E ; Unal, O ; Kashyzadeh, K. R ; Sharif University of Technology
    Elsevier B.V  2018
    Abstract
    The present study investigates experimentally the effects of different shot peening treatments, including conventional, severe, over, and re-shot peening on microstructure, mechanical properties, and fatigue behavior of AISI 1050 mild carbon steel. Different shot peening treatments were performed using various effective parameters by considering the influences of increasing Almen intensity and coverage. Optical microscopy and field emission scanning electron microscopy observations and X-Ray diffraction measurements were carried out to analyze grains refinement in each shot peening treatment. Microhardness and residual stress measurements were taken from shot peened surfaces to the core... 

    Synthesis and Study of Catalytic Activity of Iron (III)-bis(2-oxazolinyl) Methane complex by Urea Hydrogen Peroxide in Oxidation of Sulfides

    , M.Sc. Thesis Sharif University of Technology Kazem, Nasrin (Author) ; Bagherzadeh, Mojtaba (Supervisor)
    Abstract
    Considerable effort has been directed in recent years towards the transition metal complex catalyzed oxidation of organic compounds. Herein the synthsis of the iron complex of bis(oxazoline) ligand as a novel catalyst is reported, and the catalytic activity of this complex in oxidation of sulfides is investigated. Bis(2-oxazolynil)methane as ligand is prepared by condensation of diethylmalonate with 2-aminoethanole in 1:2 molar ratio and finally corresponding complex is synthesized by the reaction between FeCl3.6H2O and Bis(2-Oxazolynil)methane in 1:1 molar ratio. The complex is characterized by using IR, UV-Vis, cyclic voltametery, conductometery and elemental analysis data. Moreover,... 

    Development of Characteristic Boundary Conditions with Artificial Compressibility Method by Compact Finite-Difference Discretization

    , Ph.D. Dissertation Sharif University of Technology Parseh, Kaveh (Author) ; Hejranfar, Kazem (Supervisor)
    Abstract
    In the present study, the preconditioned incompressible Navier‐Stokes equations with the artificial compressibility (AC) method formulated in the generalized curvilinear coordinates are numerically solved by using a high‐order compact finite‐difference scheme for accurately and efficiently computing the incompressible flows. A fourth‐order compact finite‐difference scheme is utilized to discretize the spatial derivative terms of the resulting system of equations and the time integration is carried out based on the dual time‐stepping method. The capability of the proposed solution methodology for computing the steady and unsteady incompressible viscous flows in a wide range of Reynolds... 

    Numerical Simulation of Shock-Disturbances Interaction in 2-D Compressible Flows Considering Real Gas Effects by Using WENO Method

    , M.Sc. Thesis Sharif University of Technology Rahmani, Saman (Author) ; Hejranfar, Kazem (Supervisor)
    Abstract
    In the present study, the shock-disturbances interaction in hypersonic inviscid flows considering real gas effects is numerically studied by using a high-order WENO scheme. To account for real gas effects, the equilibrium air model is utilized. The strong conservative form of the two-dimensional unsteady Euler equations in the generalized curvilinear coordinates is considered as the governing equations and a shock-capturing technique is applied. The resulting system of equations is discretized by using the fifth-order WENO finite-difference scheme in space and the explicit third-order TVD Runge-Kutta scheme in time to provide a high-order accurate flow solver. The WENO scheme is a stable scheme...