Sharif Digital Repository

Trivalent chromium plating has been known as a very promising technology to replace hexavalent chromium which is so toxic. The coatings obtained from tivalent chromium baths have lower thickness and Hardness and higher corrosion rate in comparison with deposits obtained from hexavalent chromium baths.A few studies on pulse plating of trivalent chromium as an effective way to enhance the coating properties have been published.
In this research glycine was chosen as complexing agent.The results have shown that in pulse plating at 1 Hz, Duty cycle 50%, peak current density 0/2 A/Cm2 and after 30 minutes, thickness achieves 13 µm which is much greater in comparison with coatings obtained in... 

Because of the high operating temperature, interconnect surface tends to be oxidized and Cr2O3 oxide layer will be created on the surface. This phenomenon is undesirable due to decreasing electrical conductivity, so a preservative coating is needed to improve the interconnect properties. In this paper, a dense spinel thin film was successfully synthesized on a ferritic stainless steel (type 430) substrate by a sol-gel dip coating method. This coating improved chemical stability, oxidation behavior of the substrate and decreased cathode poisoning. The Nickel-Cobalt spinel was coated on the substrate by sol-gel coating process. First, during a hydrolyze process, a stable sol was made up from... 

Carbon nanotubes were coated with boehmite nanoparticles by sol gel method. According to the TGA analysis, formation of gamma-alumina from boehmite was at 500 . SEM investigation revealed the uniform coverage of gamma-alumina nanoparticles on the surface of CNTs. Composite powders containing 1, 2 and 3vol% of coated CNTs were produced by mixing the coated CNTs with alumina suspension. Phase analysis of composite powder calcined at 500 showed the complete decomposition of boehmite and formation of gamma-alumina. Samples were shaped by cold isostatic pressing at the pressure of 180MPa and sintering was performed using two different methods of conventional and microwave. Existance of the CNTs... 

At the first stage, chitosan-hydroxyapatite-multiwalled carbon nanotube (CH-HA-MWCNT) composite coatings were synthesized by electrophoretic deposition technique (EPD) on Ti6Al4V and 316L stainless steel substrates at different levels of pH and characterized by X-ray diffraction (XRD), Raman spectroscopy, FTIR and field emission scanning electron microscopy (FESEM). A smooth distribution of HA and MWCNT particles in a chitosan matrix with strong interfacial bonding was obtained. At the second stage, effect of pH and MWCNT content of the suspension on corrosion behavior and mechanism of deposition were studied. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS)... 

The aim of this project is investigation on synthesis and characterization of the TiO2-CNT nanocomposite films on aluminum substrate by sol-gel dip coating method. The pure TiO2 and TiO2-CNT nanocomposite layers were coated on aluminum substrate and heat treated in 400 C. In this work Ti-tetra isopropxide and different amounts of CNTs (5,10,15 %wt), were used for obtain the composites. The coatings were characterized by X-Ray diffraction (XRD) and the crystallite size of TiO2 was calculated by Scherrer formula. The corrosion properties of coating were examined by polarization test, and corrosion resistance of pure TiO2 was compared with TiO2-CNT coatings, and It showed that the composite... 

In this work, effects of different additives on trivalent Chromium bath and Chromium coating has been investigated. Malonic acid wich had been used as a complexing agent of the bath improved current efficiancy and coating quality obviously. Effects of Magnesum, zinc, Tin, Aluminium sulfates, Molybdic acid, TiO2 nano particles, Sodium hypophospite, formaldehead and mixtures of these compositions on hexavalent Chromium concentration of the bath were also studied. Concentration of Cr6+ ion decreased by 18 ppm due to adding these materials. Using Ti/ TiO2/ RuO2 Anode also could decrease Cr6+ concentration by 78 ppm. Remarkable results had been recorded in current efficiency and coating... 

Because of limitation of titania coating that can act as self-cleaning surface under UV light irradiation, introduction of transition metal ions into titania lattice can decrease band gap energy of titania in order to activate the coating under visible light irradiation. In this research, by using vanadium element and silica prelayer, a titania coating was deposited on the soda-lime glass substarte to produce self-cleaning surface. The scope of coating was to increase the photocatalytic activity and hydrophilicity of vanadium doped titania coating on the soda-lime glass and silica coated glass by sol-gel dip coating method. XRD and FTIR analysis were done on the powders with different... 

During this research, ceramic coatings on titanium substrate were prepared by plasma electrolytic oxidation process at a constant current density. Effect of different parameters such as frequency, current density, additives and time on the characteristics of the coated samples was studied. Composition, structure and elemental distribution of the coatings were studied by XRD, SEM and wave-length dispersive spectroscopy (WDS), respectively. Various tests were carried out to calculate the amount of coatings porosity. Pin-On-Disk method was used to evaluate erosion resistance of coatings. Corrosion and erosion-corrosion behaviors of the coatings were studied in 3.5wt% sodium chloride aqueous... 

Electrodeposion of Zn-Ni Alloy Nanometer Multilayer has been studied. The investigations show that Multilayer coatings have more corrosion resistance than a Monolayer. The electrodeposition of the multilayer coatings was performed with the single bath technique. The sulfate-borate bath has been used for electrodeposition of the Multilayer coatings. The switching cathode density current has been used for the multilayer coatings in cathode current densities of 20, 30, 40, and 50 mA.cm-2. The number of layers with constant overall thickness of 2 µm was 20, 40, 80, and 100. The composition of layers varied between 5-11% wt Ni with the values of cathode current densities. The Response Surface... 

In this study, pulse electrodeposition of Ni-Fe composite coating with and without nano-TiO2 particle in sulphate bath was performed and effects of peak current density, frequency, duty cycle and type of current on their properties was investigated. Also effect of pulse parameters on the composition and amount of particles in coatings was determined. Scanning Electron Microscopy (SEM), Field Emission Scanning Electron Microscopy (FESEM) and X-ray Diffraction (XRD) analysis was used to study the morphplogy and structure of coatings. The chemical composition of deposits was examined by Energy Dispersive X-ray Spectroscopy (EDS) attached with Scanning Electron Microscopy and Atomic Adsorption... 

Pure zinc coating and Zn-TiO2 composite coating were deposited from two methods: Direct and Pulse Current from a sulphate bath. D.C. section, current density and particle concentration in electrolyte were investigated. Moreover in Pulse section, frequency, duty cycle and maximum current density were investigated as parameters. Morphological properties of these coatings were investigated by FE-SEM and corrosion behavior by potentiodynamic polarization in 1M NaCl. In D.C. section, in investigation of the effect of current density, an optimum was observed in case of obtaining the highest amount of deposited particles at 0.1 A/cm2 and amount of 2.93%. This amount is the highest one in D.C.... 

Iron oxide nanoparticles were synthesized using microemulsion technique as MRI contrast agents. Utilization of nanoparticles for biological applications and in this case as MRI contrast agents needs particles to be of small size and also narrow size distribution. For this aim, the effect of several parameters on size and size distribution has been studied. These parameters include water/surfactant ratio, precursor’s concentration and amount of polymer employed to improve nanoparticles colloidal stability. XRD, FE-SEM and TEM results reveal that the synthesized nanoparticles had small size (about 10 nm iron oxide core and 20 nm overall diameter) and possessed narrow size distribution (15-21... 

Addition of heavy metal cations such as manganese and nickel in low zinc phosphating bath increases the corrosion resistance of coatings and provides more suitable substrates for painting (especially electrophoretic painting). In addition, due to accelerating property and low cost availability of heavy metal cations such as Mn, multi– cationic phosphating is cost effective. In the present study, chemical composition and operating parameters of zinc - calcium - manganese Tri- cationic phosphating solution were optimized. Then the effects of various parameters such as phosphating time, bath temperature and pH on properties of coating were investigated. According to the results, about 1 g/L was... 

Plasma electrolytic oxidation process (PEO) is now recognized as a relatively new method in surface engineering. In this process, formation of micro arcs resulted from electric discharges on the surface of the specimen in the appropriate electrolyte, is used to ionize the gas layer which has enshrouded the specimen. In the present study, ceramic coating on aluminized steel was produced by PEO process and the effects of the influential parameters were comprehensively investigated. For this purpose, coating on the aluminized steel with dimension of 25×30 mm² was produced under different condition of processing time from 1 to 15 minutes, current density from 10 to 20 A/dm², frequency from 50 to... 

Plasma electrolytic oxidation (PEO) is currently recognized as an effective coating method on active metals such as magnesium. In this method, through occurrence of strong electric discharges on the surface of the anode accompanied by electrochemical and thermo-chemical reactions at plasma environment, a relatively thick ceramic coating with complex compounds grows on the metal surface which significantly improves its properties. Regarding the influence of PEO electrical parameters on the morphology and other properties of the coating, the objective of the present study is to prepare a quality ceramic coating on AZ31 magnesium alloy substrate via setting the process parameters, such as... 

Tungsten Inert Gas (TIG) process and different cored wires that were filled separately with nano TiC particles, micro TiC particles and graphite powders were employed to produce surface composite coating on CP-Ti substrate to improve wear resistance. At first using titanium strips, wire drawing process and different powders various cored wires were produced and then using TIG, these cored wires were coated on CP-Ti. This process was done for different current intensities and velocities. Composite coating tracks were found to be affected by the TIG heat input and the kinds of the cored wires. The microstructures of the surface composite coating showed phases of α'-Ti and primary and dendritic... 

In this study solid lubricants MoS2 nanoparticles with average size 50 nm and hard ZrO2 nanoparticles with average size 51 nm were used in watts bath and Ni/ZrO2-MoS2 composite coatings were prepared by pulse plating technique. Effect of current density, frequency, duty cycle, surfactant type and concentration of particles in the electrolyte on the amount of particles in the coatings were investigated and optimum conditions were determined to create composite coatings. Scanning Electron Microscopy (SEM) and x-ray diffraction (XRD) analysis were performed to study the morphology, structure, chemical composition of coatings. Corrosion testing of coatings by potentiodynamic polarization in... 

Hydroxyapatite (HA) is an attractive biomaterial due to its close chemical composition to bone and teeth. However, HA is brittle and has low strength under bearing loads, resulting in limition for orthopedic and dental applications. Two creative approaches have been developed to overcome this problem, using bioactive HA as coatings on metallic implants or as ceramic/metal composites. Carbon nanotubes (CNT) possess excellent mechanical properties to play the role as reinforcement for imparting strength and toughness to brittle hydroxyapatite (HA) bioceramic coating. Moreover, The addition of TiO2 to HA coatings has attracted considerable attention, since TiO2 is capable of increasing the... 

Electroplating is an appropriate method for co-deposition of metallic, non-metallic and polymeric fine particles onto a metal matrix for production of functional coatings. In this study, chromium and Cr–Al2O3 composite coatings are electrodeposited from trivalent chromium bath by using DC and square pulse current. Dependence of the amount of Al2O3 nano-particles trapped into the coatings on the Al2O3 bath concentration, average current density, particle size, agitation rate and type of the current is investigated. These parameters are optimized for the highest co-deposition amount of the Al2O3 onto chromium layer. Optimum values are 20g/l Al2O3, 200 rpm stirring rate and 25A/dm2 current... 

Because of the high operating temperature, interconnect surface tends to be oxidized and Cr2O3 oxide layer will be created on the surface. This phenomenon is undesirable due to decreasing electrical conductivity, so a preservative coating is needed to improve the interconnect properties. In this paper, a dense perovskite thin film was successfully synthesized on a ferritic stainless steel (type 430) substrate by a sol-gel dip coating method. This coating improved chemical stability, oxidation behavior of the substrate and decreased cathode poisoning. The lanthanum chromite was coated on the substrate by sol-gel dip coating process. First, during a hydrolyze process, a stable sol was made up...