Sharif Digital Repository

The paper presents a comprehensive electric arc furnace (EAF) model, developed for simulation and model-based control of the EAF processes. The model consists of three sub models, i.e., (i) arc model; (ii) chemical and slag model; and (iii) heat-transfer model. Arc model predicts the amount of energy dissipated from the arcs using arc currents and arc lengths; chemical and slag model calculates chemical energy and changes of elements/compounds, slag height and slag quality; while the heat-transfer model uses calculations of the other two models in order to establish a reference energy system (RES) for each zone in the EAF due to the variations in arc length, slag height, and bath height. The... 

Since the mechanical properties and the integrity of the weld metal depend on the solidification behaviour and the resulting microstructural characteristics, understanding weld pool solidification is of importance to engineers and scientists. Thermal and fluid flow conditions affect the weld pool geometry and solidification parameters. During solidification of the weld pool, a columnar grain structure develops in the weld metal. Prediction of the formation of the microstructure during welding may be an important and supporting factor for technology optimization. Nowadays, increasing computing power allows direct simulations of the dendritic and cell morphology of columnar grains in the... 

Al-Mg aluminum alloy was lap joined to aluminum clad steel sheet using pulsed gas tungsten arc welding process and Al-Si filler metal. The effects of the welding heat-input were investigated on the joint microstructure and mechanical properties. Weld metal microstructure, formation of intermetallic compounds (IMCs) at the joint interface and the fracture locations were studied using stereo, optical and scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS). The joint strength of the welds was evaluated by shear-tensile test. The results showed that presence of a thin aluminum clad layer with 350 μm thickness drastically decreased the Al-Fe intermetallic... 

In the present study, the temperature and the velocity fields during gas tungsten arc welding of commercial pure aluminum were simulated using the solution of the equations of conversation of mass, energy and momentum in three dimensions and under steady-state heat transfer and fluid flow conditions. Then, by means of the prediction of temperature and velocity distributions, the weld pool geometry, weld thermal cycles and various solidification parameters were calculated. To verify the modeling results, welding experiments were conducted on two samples with different thicknesses and the geometry of the weld pool was measured. It is found that there is a good agreement between the predicted... 

A mathematical model is developed to assess the solidification behaviour of the weld pools. To do so, during gas tungsten arc welding of commercial pure aluminium, equations of conversation of mass, energy and momentum are numerically solved considering three-dimensional steady state heat transfer and fluid flow conditions. The weld pool geometry, weld thermal cycles and various solidification parameters are calculated using temperature and velocity fields acquiring from the utilised model. The solidification behaviour of the weld pool at the weld centreline and the fusion line is then studied using the solidification parameters including temperature gradient G, solidification rate R and the...