Sharif Digital Repository

The manufacture of ultra high strength materials has always been a target for aerospace and transportation industries. Currently, the limitation of energy resources even makes this goal more serious. Nowadays, more than 50% of total extrusion products are made from Al alloys and around 90% of them are the 6000 series alloys. Therefore, regarding to high strength, low weight, and hardening aluminum AA6000 alloys capabilities can play a major role in fulfilling this task. Over the last decade, a number of techniques collectively referred to as severe plastic deformation (SPD), have emerged as a promising approach for the production of bulk ultrafine-grained (UFG) nano-structured materials.... 

In this study, hot extrusion of AA2017-10%SiC¬p composite during deformation process and effect of deformation parameters on mechanical properties have been investigated. At the first step, hot compression tests have been carried out to obtain the flow behavior of the material at different temperatures and strain rates. The activation energy of hot deformation was calculated 296 Kj/mol. In the next step, by using a finite element model in ABAQUS software and the results of uniaxial hot compression test behavior of AA2017 and AA2017-10%SiC¬p during hot and warm extrusion have been investigated. By using it temperature gradient and velocity field and strain distribution were predicted. In the... 

In this research, the extrusion of composite AA6061-SiC has been investigated and the temperature distribution field and energy required for the process has been predicted. In this regard, to predict the flow behavior of material, hot extrusion tests conformed at various ranges of temperatures and strain rates. Afterward, the finite element method coupled with the upper bound technique to calculate the temperature distribution and energy required during hot extrusion. This model has also used for wire drawing and cold extrusion processes. The present model is capable of considering various process parameters such as speed of extrusion, reduction and the initial billet/die temperature on the... 

More than 70% of the components used in aerospace, aircraft and defence industries Are made of aluminum alloys. The 7xxx series of Al alloys such as AA7075 and AA7175 are typical alloys utilized in the mentioned industries. For these alloys, the optimization of the extrusion process in term of reaching a maximum extrusion quality without jeoparding the extrudate, the surface and microstructural properties is far more complex than other aluminum alloys. It is generally accepted that product properties are closely correlated to microstructure. So it is of paramount importance to understand the way in which the structure is modified and how the forming parameters i.e. temperature, ram speed,... 

The aim of this research was to fabricate an in-situ Al-Al3Ti nanocomposite from pure microsized aluminum and titanium powders by mechanical alloying and hot extrusion without any usage of nanometric particles or applying secondary heat treatments. The focus of the present research was fabricating a nanocomposite material with high strength, modulus and hardness accompanied with high fracture toughness that could be comparable with aluminum alloys in terms of fracture toughness. Mechanical alloying and hot extrusion techniques were employed to produce in-situ fully dense Al-Ti composites. Platenary and high energy vibratiory mill was used to produce composites with different percent of... 

Aluminum alloys are widely used in many applications in aerospace and automotive industries. Therefore, the study of the effects of different parameters such as chemical composition, temperature, strain, strain rate and recovery and recrystallization phenomena being more effective on controlling of microstructure and final properties of product, are more important. In this research, deformation behavior of AlMg6 alloy has been studied from two theoretical and experimental views as described below: In ambient temperature deformation, the mechanical properties in correlation on the microstructures developed at different temperatures have been assessed. The results of tensile test demonstrated... 

In this study, a two-hole die with unsymmetrical T-shape holes has been investigated. At first, a kinematically admissible velocity field in outlet of die has determined. Then, appropriate length of die has calculated by upper bound method. Finally, suitable position of holes has achieved in aspect of minimum pressure and curvature. To calculate curvature of exit profile, a realistic deviation function has been defined. To validation of results, finite element simulation and physical modeling have been used. Analytical, experimental and finite element results have decent agreement to each other  

The nervous system is the most complex body system and controls other body systems. Damages of the peripheral nervous system will interfere with the functioning of the body. Tissue engineering is used as one of the most effective methods for repairing damaged tissues,by providing 3-dimensional (scaffold) bedding with proper properties, allows the proliferation of Myelin sheath and proliferation of axons. In this study, we used a continuous extrusion process, sodium alginate with different percentages of Polyaniline-Graphene nanoparticle (synthesized by solvent emulsion) was extruded and its properties were determined by FTIR, SEM, MTT, tensile properties, Conductivity, contact angles and... 

In the present research, a novel method for the fabrication of Al/Al3 Ti-Al2O3 composites and nanocomposites based on the thermal degradation of the refectory ceramic “Aluminium Titanate (AT)” or Al2TiO5 by powder metallurgy route. This research encompasses some precise subsequent steps. At first stage, nanostructured aluminium titanate nanofibers and particles were synthesized via a citrate sol gel process in which citric acid was used as a chelating agent. At second step, the possible chemical reactions between Al and aluminium titanate were taken into consideration both in powder form and in bulk form. Thermal analysis results indicated that it is feasible to decompose aluminium titanate... 

In this study, in situ Al-Al3Ti-Al2O3 nanocomposite has been fabricated on thermal decomposition of tialite (Al2TiO5 or AT) precursor in the aluminum matrix through powder metallurgy method. The high-temperature mechanical property of Al-Al3Ti-Al2O3 on this procedure has been investigated. In the first step nano-structured tialite were synthesized through citrate sol-gel methods. Then 3.5 wt.% tialite powder was mixed with aluminum by high energy vibratory milling for 3 hours. In the next step, green compacts of mechanically milled powder mixtures were sintered at 530°С for 6 hours under argon atmosphere. In the final step, hot extrusion as a consolidation method reduces the sample voids,... 

Magnesium and its alloys have gained much attention in medical applications, especially bio-degradable stents. However, they have not been used extensively due to their natural limitations, such as weak mechanical properties. WE43 magnesium alloy has gained attention as a bio-alloy due to its high temperature and good corrosion resistance. The present study aims to use a combination of ECAP and direct tube extrusion to fabricate thin wall tubes with good mechanical properties using WE43 magnesium alloy. In the first phase, the ECAP process at 370°C were conducted up to 4 passes on the homogenized samples to reach ultrafine grain structure. Subsequent to ECAP, direct tube extrusion at 230 °C,... 

A new method for production of bimetallic rods, utilizing the equal channel angular extrusion (ECAE) process has been introduced before by previous researchers, but no attempt has been made to assess the effect of different temperatures and holding times in order to achieve a diffusional bond between the mating surfaces. In present research copper sheathed aluminum rods have been ECAEed at room temperature and subsequently held at a constant ECAE pressure, at different temperatures and holding times to produce a diffusional bond between the copper sheath and the aluminum core. The bonding quality of the joints was examined by shear strength test. The microstructure examinations were carried...