Sharif Digital Repository

The main objective of this study is to predict the deformation behavior, strain localization, and forming limits of ferrite-pearlite steels by incorporating the contributions of the microstructural characteristics and mechanical properties of the underlying microstructure. A realistic microstructure-based micromechanical approach in the framework of the crystal plasticity (CP) model was carried out using the periodic representative volume element (RVE) generated from the scanning electron microscopy (SEM) image. The homogenized stress–strain curve of the realistic RVE was validated with the experimental data with an error of less than 6.71% at large strains. Afterward, the initial... 

In tube hydroforming, the inverse finite element method (IFEM) has been used for estimating the initial length of tube, axial feeding and fluid pressure. The already developed IFEM algorithm used in this work is based on the total deformation theory of plasticity. Although the nature of tube hydroforming is three-dimensional deformation, in this paper a modeling technique has been used to perform the computations in two-dimensional space. Therefore, compared with conventional forward finite element methods, the present computations are quite fast with no trial and error process. In addition, the solution provides all the components of strain. Using the forming limit diagram (FLD), the... 

Numerous advantages of application of tailor welded blanks (TWBs) in automobile industry, namely reduction of weight, fuel consumption and air pollution, have made the manufacturers eager to investigate in this field. On the other hand, while experiments generally provide valuable information in regard with mechanical behaviors, but utilization of simulation methods has extended vastly due to time and cost saving issues. One challenging issue in numerically analyzing the forming behavior of transversely welded TWBs, welded by laser welding methods, has been the presence of weld zone. While some researchers believe that during simulation, the weld zone can be neglected due to its minority and... 

In the present study, a special heat treatment cycle (step quenching) was used to produce a dual-phase (DP) microstructure in low carbon steel. By producing this DP microstructure, the mechanical properties of the investigated steel such as yield stress, tensile strength, and Vickers hardness were increased 14, 55, and 38%, respectively. In order to investigate the effect of heat treatment on formability of the steel, Nakazima forming test was applied and subsequently finite element base modeling was used to predict the outcome on forming limit diagrams. The results show that the DP microstructure also has a positive effect on formability. The results of finite element simulations are in a... 

In this study, the mechanical properties, formability and forming limit diagrams (FLDs) of the tailor-welded blanks (TWBs) produced by friction stir welding (FSW) were analyzed experimentally. At first, the suitable FSW parameters were achieved. The formability and FLDs of TWBs were evaluated for sheets with the same or different thicknesses and compared to the base metal sheet. This study was performed on low carbon steel (St14) sheets with a lot of applications in automobile industries. The welded zone properties were evaluated by some experiments. The tensile test, micro hardness testing, and metallographic studies were done. The effect of welding seam directions on formability and FLD... 

In the present work, an artificial neural network (ANN) model was developed for predicting the effect of thermo-mechanical processing on the forming limit diagram (FLD) of low carbon steels. The model introduced here considers the content of carbon, the hot finishing temperature, the degree of cold work, the work hardening exponent, the initial yield stress and the ASTM grain size as inputs; while, the predicted FLDs are presented as outputs. The results show that the predicted FLDs by the ANN model are very accurate exhibiting the maximum error of 9% over the whole strain region. The model predicted that with increasing the degree of cold rolling before annealing, the drawability is... 

Failure in sheet metal forming can occur by necking, fracture or wrinkling. By using a forming limit diagram (FLD) as a powerful tool to prevent sheets metal failures in the forming process, provides parameters controlling throughout forming. There are different developed methods for predicting FLDs, which estimate sheet metal forming strains limits. Assessment of FLD estimation reveals that there is a dependency between the effect of several factors containing normal stress, shear stress, sheet thickness, mechanical properties, metallurgical properties, yield function, strain path, and bending with formability. In this research, the effects of bending via two finite element models are... 

Experimental and numerical study regarding the uniaxial tensile test and the forming limit diagram are addressed in this paper for AL2024 with the face-centered cube structure. First, representation of a grain structure can be obtained directly by mapping metallographic observations via scanning electron microscopy approach. Artificial grain microstructures produced by Voronoi Tessellation method are employed in the model using VGRAIN software. By resorting to the finite element software (ABAQUS) capabilities, the constitutive equations of the crystal plasticity were utilized and implemented as a user subroutine material UMAT code. The hardening parameters were calibrated by a trial and... 

Metal forming processes are widely used in industrial productions, automobile bodies, food industries, oil refineries, and liquid and gas transmission systems. Analyzing these processes is very important to reduce wastes and optimize the processes. Study of some main factors such as physical and mechanical properties of material and its formability, die geometry, die material, lubrication and pressing speed has been the topic of many research projects. In this paper, forming limit diagrams (FLDs) for LC and ULC steels and the effect of different parameters like the work-hardening exponent, n, and the plastic strain ratio, r, on these diagrams have been evaluated and simulated using... 

The forming limit stress diagram (FLSD) has been reported as being much less path dependent and much more favourable than the forming limit diagram (FLD) in representing forming limits in the numerical simulation of sheet metal forming processes. Therefore, the purpose of this study was to develop a methodology for the prediction of the forming limits both in strain and stress forms. All simulations are based on strain gradient theory of plasticity in conjunction with the Marciniak-Kuczynski (M-K) approach. This approach introduces an internal length scale into conventional constitutive equations and takes into account the effects of deformation inhomogeneity and material softening. The...