Sharif Digital Repository

An interaction between ferrite recrystallization and austenite transformation in low-carbon steel occurs when recrystallization is delayed until the intercritical temperature range by employing high heating rate. The kinetics of recrystallization and transformation is affected by high heating rate and such an interaction. In this study, different levels of strain are applied to low-carbon steel using a severe plastic deformation method. Then, ultra-rapid annealing is performed at different heating rates of 200–1100°C/s and peak temperatures of near critical temperature. Five regimes are proposed to investigate the effects of heating rate, strain, and temperature on the interaction between... 

In this work, static strain aging behavior of an alloy steel containing high amounts of silicon and manganese was examined while the influences of initial microstructure and pre-strain on the aging kinetics were evaluated as well. The rate of strain aging in a low carbon steel was also determined and compared with that occurred in the alloy steel. The rates of static strain aging in the steels were defined at room temperature and at 95 °C by means of double-hit tensile testing and hardness measurements. In addition, three-stage aging experiments at 80 °C were carried out to estimate aging behavior under multi-pass deformation processing. The results showed that in-solution manganese and... 

A thermo-elastic analysis coupled with a phase change model is employed to evaluate thermal stresses as well as progress of austenite decomposition after hot strip rolling operations. The thermo-mechanical finite element analysis is utilized to assess the distributions of temperature and thermal stresses during cooling while at the same time, a model based on the additivity rule is used to determine the rate of austenite to ferrite decomposition. The proposed model is applicable to multi-pass rolling schedules while the effects of different process parameters including the rolling speed and cooling configuration of the run-out table can be taken into account. In order to verify the... 

Transient liquid phase (TLP) bonding is a joining process which combines benefits of diffusion bonding and brazing. Therefore, this method has widely been used in joining of materials which are sensitive to fusion welding. Interlayer composition, as one of the most important factors of TLP bonding, can affect the bonding region composition, microstructure, and hence mechanical properties of the joint. In this research, Fe-based, Ni-based, and commercially pure Cu interlayers are used to bond low-carbon steel components which are then heat treated to produce dual phase steel. The present work focuses on two main goals. Firstly, drawing a comparison of microstructure and mechanical properties... 

In this paper gas tungsten arc welding (GTAW) was applied to dissimilar lap joining of Al6061 and Zn-coated galvanized low carbon steels using Al-5 wt% Si filler metal. The joining mechanism was based on a hybrid brazing/welding mechanism. Three factors contributed to the joint strength including (i) low heat input rate of GTAW process which reduce the intermetallic compound layer growth during joining, (ii) the special role of Si in the filler metal which was able to change the nature of reaction layer from predominantly η-Al5Fe2 phase to predominately less brittle Al-Fe-Si phase and (iii) the flux-like action of Zn-coating which ensures complete wetting of steel surface by Al melt. It was... 

Low-carbon steel sheets are severely plastic deformed to strains of up to ≈3.48 and subsequently heat treated by conventional annealing followed by water-quenching. Four temperatures are chosen for the annealing below and over the Ac1 and Ac3 transformation lines. The effects of post-deformation heat treatment are investigated by evaluating the microstructure and mechanical properties, including strength, ductility, work hardening capability, and hardness. A maximum increase of 86% in the strength is obtained through intercritical annealing and quenching of the samples subjected to strain of 1.16. It is interesting that both the elongation and ultimate tensile strength values are higher... 

In this study, the mechanical properties, formability and forming limit diagrams (FLDs) of the tailor-welded blanks (TWBs) produced by friction stir welding (FSW) were analyzed experimentally. At first, the suitable FSW parameters were achieved. The formability and FLDs of TWBs were evaluated for sheets with the same or different thicknesses and compared to the base metal sheet. This study was performed on low carbon steel (St14) sheets with a lot of applications in automobile industries. The welded zone properties were evaluated by some experiments. The tensile test, micro hardness testing, and metallographic studies were done. The effect of welding seam directions on formability and FLD... 

In this study, the effect of strain ageing on mechanical properties of warm-rolled steel is investigated. Warm-rolling experiments together with mechanical testing are employed to investigate the effect of processing parameters on the ageing kinetics during and after warm rolling of a low-carbon steel. To do so, the occurrence of dynamic strain ageing is first determined by means of a two-dimensional thermo-mechanical model and then the effect of this phenomenon on the subsequent static strain ageing after warm rolling is studied employing mechanical testing. The results show that the occurrence of dynamic strain ageing during warm rolling may effectively alter the progress of the subsequent... 

Through tearing test, the absorbed energy of a low carbon steel and an Al-Mg alloy sheets are compared. The tests are carried out quasi-statically using the wedge tools with different angles. Also, the effects of the inclination angle of sheet to vertical and angle between normal to sheet and edge of wedge are investigated on the energy absorption of both the steel and aluminum alloy. The results show that with increasing the later angles, the absorbed energy is decreased and with increasing the wedge angle, the energy is increased. Comparing the absorbed energy of the sheets with the same thicknesses, it is found that the energy absorption of the steel is higher than that of the aluminum... 

In this article, we investigated the effect of martensite morphology on the mechanical properties and formability of dual phase steels. At first, three heat treatment cycles were subjected to a low-carbon steel to produce ferrite–martensite microstructure with martensite morphology of blocky-shaped, continuous, and fibrous. Tensile tests were then carried out so as to study mechanical properties, particularly the strength and strain hardening behavior of dual phase steels. In order to study the formability of dual phase samples, Forming Limit Diagram was obtained experimentally and numerically. Experimental forming limit diagram was obtained using Nakazima forming test, while Finite Element... 

In this article, we investigated the effect of martensite morphology on the mechanical properties and formability of dual phase steels. At first, three heat treatment cycles were subjected to a low-carbon steel to produce ferrite–martensite microstructure with martensite morphology of blocky-shaped, continuous, and fibrous. Tensile tests were then carried out so as to study mechanical properties, particularly the strength and strain hardening behavior of dual phase steels. In order to study the formability of dual phase samples, Forming Limit Diagram was obtained experimentally and numerically. Experimental forming limit diagram was obtained using Nakazima forming test, while Finite Element... 

Ultrasonic Testing (UT) is one of the well-known Non-Destructive Techniques (NDT) of spot-weld inspection in the advanced industries, especially in automotive industry. However, the relationship between the UT results and strength of the spot-welded joints subjected to various loading conditions is unknown. The main purpose of this research is to present an integrated search system as a new approach for assessment of tensile strength and fatigue behavior of the spot-welded joints. To this end, Resistance Spot Weld (RSW) specimens of three-sheets were made of different types of low carbon steel. Afterward, the ultrasonic tests were carried out and the pulse-echo data of each sample were... 

In the present research, the effects of spot-welding process parameters on the nugget diameter and electrode penetration depth of spot-welded joints were investigated. To achieve this, a spot-welded joint of three-thin sheet low carbon steels (same thicknesses of 0.8 mm) was simulated as an electerical-thermal-mechanical coupling of 3D finite element model. After validating the finite element simulation presented in this study by comparison with the experimental results for the spot diameter, various cases of spot welds were analyzed based on the design on experiment (i.e., Taguchi method). Six variables including electrode force, electric current, and quadrilateral times (squeeze, up-slope,... 

In this study, effects of dried saffron purple petals (SPP) powder were examined on the rheological, fluid loss, and corrosion inhibition properties of bentonite-based drilling fluids. Drilling fluids containing different amounts of the SPP powder were prepared and their rheological behavior was investigated via the rotary viscometry and rheometric mechanical spectroscopy (RMS). Rotary viscometer results were fitted with Power-law, Bingham plastic, and Herschel-Bulkley models and the obtained data were compared with that of the base mud. All models fitted the rotary viscometer data with the determination coefficients higher than 0.93. The presence of 3 wt% of the SSP in the fluid... 

Individual and synergy effects of shot peening (SP) and ultrasonic nanocrystal surface modification (UNSM) on rotary bending fatigue (RBF) behavior of AISI 4340 steel were systematically investigated at various bending stress levels in the range of 275–600 MPa. The results revealed that the fatigue behavior of the as-received sample was enhanced by SP and it was further enhanced by SP and UNSM combination, while the UNSM-treated one exhibited the highest enhancement in fatigue behavior. The fatigue behavior of the SP + UNSM sample was enhanced after SP, but it was found to be detrimental after UNSM. Apart from RBF experiments, individual and synergy effects of SP and UNSM on surface... 

Bonding was carried out at 1150 °C for holding times of 60 and 90 min followed by water quenching. At the bonding time of 60 min, Cu remained at the bond region resulting in an unstable liquid/solid interface with a sinusoidal microstructure. Isothermal solidification completed at the holding time of 90 min. Unidirectional solidification was observed from the stainless steel side toward the low carbon manganese steel and abnormal grain growth of stainless steel was seen at the bond region due to temperature gradient which originated from different electrical properties of the parent alloys. Joints made at the bonding time of 90 min were homogenized at 730 °C for 75 min and quenched in water... 

Precision forging is a suitable process to produce spur gears due to its advantages such as reduction in machining time and production cost. The homogeneity in microstructure and mechanical properties of precision forging products can highly affect the performance of the gears during their service. In this research the effect of precision forging temperature on homogeneity of microstructure and hardness of forged gears of low carbon steel is studied. The microstructure and hardness map of the gears forged at a temperature range of 750-1150 °C revealed that the forging temperature of 950 °C is an optimum temperature to produce a spur five teeth gear with minimum inhomogeneity in the... 

In the present work, an artificial neural network (ANN) model was developed for predicting the effect of thermo-mechanical processing on the forming limit diagram (FLD) of low carbon steels. The model introduced here considers the content of carbon, the hot finishing temperature, the degree of cold work, the work hardening exponent, the initial yield stress and the ASTM grain size as inputs; while, the predicted FLDs are presented as outputs. The results show that the predicted FLDs by the ANN model are very accurate exhibiting the maximum error of 9% over the whole strain region. The model predicted that with increasing the degree of cold rolling before annealing, the drawability is... 

The tribological behaviors of an AISI 4340 ferritic-bainitic dual-phase steel with different bainite (VB) content were investigated. The effects of VB on wear resistance and the corresponding wear mechanisms were investigated using a pin-on-disk wear testing machine, at normal loads of 10 and 50 N, at a constant sliding velocity. The tensile and hardness tests showed that the yield strength, ultimate tensile strength, and hardness increased with increasing the VB. The wear test results at the 10 N normal load showed a direct correlation between the tensile and tribological behavior of the samples. Nevertheless, at the normal load of 50 N, unexpected behavior was observed due to the carbon... 

This study investigates the effect of cold rolling prior to inter-critical annealing on microstructure and mechanical properties of ferrite-martensite dual phase steel. Samples were heated to 850 °C for 1 h followed by oil quenching, then the steel sheet were cold rolled by 0%,10%,15% and 20% reduction in thickness. The inter-critical annealing treatment (750 °C, 120min) was performed to generate a ferrite-martensite microstructure. Microstructural studies showed that increasing the applied cold rolling, leading to increase in volume fraction of martensite and decrease in ferrite grain size. Mechanical properties of dual phase steel were measured by tensile, impact and hardness tests....