Sharif Digital Repository

In this article, we investigated the effect of martensite morphology on the mechanical properties and formability of dual phase steels. At first, three heat treatment cycles were subjected to a low-carbon steel to produce ferrite–martensite microstructure with martensite morphology of blocky-shaped, continuous, and fibrous. Tensile tests were then carried out so as to study mechanical properties, particularly the strength and strain hardening behavior of dual phase steels. In order to study the formability of dual phase samples, Forming Limit Diagram was obtained experimentally and numerically. Experimental forming limit diagram was obtained using Nakazima forming test, while Finite Element... 

In this work, we synthesized carbon hollow spheres (CHSs) using the silica templating method, encapsulated 2-mercaptobenzimidazole (MBI) inhibitor in the CHSs and evaluated their corrosion inhibition performance upon exposure of mild steel to a saline solution containing the released inhibitor. The effects of silica template surface modification on the CHS structure was evaluated, while the structure and morphology of the synthesized CHS was analyzed using field emission scanning electron microscope (FE-SEM), transmission electron microscope (TEM), Raman spectroscopy and X-ray diffraction (XRD) spectroscopy. Furthermore, thermogravimetric analysis (TGA), energy-dispersive X-ray spectroscopy... 

In this paper gas tungsten arc welding (GTAW) was applied to dissimilar lap joining of Al6061 and Zn-coated galvanized low carbon steels using Al-5 wt% Si filler metal. The joining mechanism was based on a hybrid brazing/welding mechanism. Three factors contributed to the joint strength including (i) low heat input rate of GTAW process which reduce the intermetallic compound layer growth during joining, (ii) the special role of Si in the filler metal which was able to change the nature of reaction layer from predominantly η-Al5Fe2 phase to predominately less brittle Al-Fe-Si phase and (iii) the flux-like action of Zn-coating which ensures complete wetting of steel surface by Al melt. It was... 

Low-carbon steel sheets are severely plastic deformed to strains of up to ≈3.48 and subsequently heat treated by conventional annealing followed by water-quenching. Four temperatures are chosen for the annealing below and over the Ac1 and Ac3 transformation lines. The effects of post-deformation heat treatment are investigated by evaluating the microstructure and mechanical properties, including strength, ductility, work hardening capability, and hardness. A maximum increase of 86% in the strength is obtained through intercritical annealing and quenching of the samples subjected to strain of 1.16. It is interesting that both the elongation and ultimate tensile strength values are higher... 

In this research, the samples of a low carbon steel sheet were rolled up to a thickness prestrain of 67% at three different temperatures consisted of room, blue brittleness, and subzero temperature. Microhardness, SEM, and tensile tests were carried out to evaluate the static recrystallization kinetics defined by the Avrami equation, microstructural evolution, and mechanical properties. It was found that the Avrami exponent is altered with change in prestrain temperature and it achieves the value of 1 to 1. 5. Moreover, it was indicated that prestraining at subzero temperature followed by annealing at 600 °C leads to considerable enhancement in tensile properties and kinetics of static... 

In this study, the mechanical properties, formability and forming limit diagrams (FLDs) of the tailor-welded blanks (TWBs) produced by friction stir welding (FSW) were analyzed experimentally. At first, the suitable FSW parameters were achieved. The formability and FLDs of TWBs were evaluated for sheets with the same or different thicknesses and compared to the base metal sheet. This study was performed on low carbon steel (St14) sheets with a lot of applications in automobile industries. The welded zone properties were evaluated by some experiments. The tensile test, micro hardness testing, and metallographic studies were done. The effect of welding seam directions on formability and FLD... 

Severe plastic deformation (SPD) is a metalworking technique that is used for the enhancement of the strength and hardness of metallic materials. As SPD causes ductility deterioration, materials typically necessitate annealing for ductility increase; however, annealing may conversely affect strength and hardness. Thus, to optimally balance strength, hardness, and ductility, this study determined annealing conditions with a severely deformed low carbon steel sheet by adjusting annealing time and temperature. For the facilitation of the annealing process optimization, measurements of strength, hardness, and ductility under various annealing conditions were represented by regression Kriging.... 

Effects of zinc layer on microstructure and mechanical behavior of resistance spot welds of aluminum to galvanized (GS-Al joint) and low carbon steel (PS-Al joint) were explored. The results showed that although nugget 'volume' in PS-Al joint was larger, the nugget 'diameters' of PS-Al and GS-Al joints were almost the same in size since the melted zinc layer was pushed toward the outer regions of the nugget. Melting and evaporation of zinc coat led to reduction of Al-Fe intermetallic layer thickness. Presence of zinc also reduced the fixture-induced tensile stress. Utilizing carbon steel fixtures during welding caused a sensible vibration in the joint members. The vibration resulted in... 

In this work, static strain aging behavior of an alloy steel containing high amounts of silicon and manganese was examined while the influences of initial microstructure and pre-strain on the aging kinetics were evaluated as well. The rate of strain aging in a low carbon steel was also determined and compared with that occurred in the alloy steel. The rates of static strain aging in the steels were defined at room temperature and at 95 °C by means of double-hit tensile testing and hardness measurements. In addition, three-stage aging experiments at 80 °C were carried out to estimate aging behavior under multi-pass deformation processing. The results showed that in-solution manganese and... 

We studied the microstructure and mechanical characteristics of spot welded specimens, fabricated from low carbon steel sheets with different microstructures. Both ultra-fine grained (UFG) steel sheet and coarse grained (CG) steel sheet were used. The refined microstructure of the UFG steel has been produced by severe plastic deformation (SPD) using the constrained groove pressing (CGP) method. The grain size of the base metals was approximately 260. nm and 30. μm in diameter, respectively, in the UFG and CG steels. Examining the microstructure of a cross section cut through the spot weld reveals a similar grain size and phase distribution in the nugget on both the sides of the initial... 

This paper addresses the microstructure and mechanical performance of dissimilar resistance spot welds between AISI 430 ferritic stainless steel and drawing quality special killed (DQSK) low-carbon steel. The mechanical properties of the welds are described by peak load, failure energy, and failure mode during the tensile-shear test. Phase transformations in the fusion zone (FZ) and heat-affected zone (HAZ) are analyzed. The main metallurgical features of the weldment are the formation of a dual-phase, ferrite-martensite microstructure in the FZ, grain growth and martensite formation in the HAZ of the ferritic stainless steel side, and martensitic and eutectoid transformations in the HAZ of... 

A modified method of severe plastic defomation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively... 

An investigation was performed on the static strain aging behavior of warm-rolled low carbon steel during a nearly 1-year aging period, from the view point concerning with influence of changing the deformation speed and cooling media. Mechanical response of the examined material during aging period was evaluated through variations occurred in strength and hardness of the warm-deformed steel. It was shown that changing the rolling speed as well as cooling rate, may result in the occurrence of different metallurgical phenomena, consequently altering the aging kinetics of the material. It was also found that by increasing rolling speed, an increase in the value of hardness and UTS takes place,... 

A coupled cellular automata and finite element model has been proposed to evaluate static recrystallization kinetics during non-isothermal annealing of cold deformed low carbon steels. The effects of various factors including heating rate, annealing temperature, and initial microstructures have been considered in the model to accurately predict the static recrystallization kinetics and the final microstructures. In order to examine the employed algorithm, the predicted results have been compared with the experimental observations and a good agreement was found between the two sets of results  

The welding of nanostructured low carbon steel sheets produced by severe plastic deformation (SPD) has been considered in the present paper. Constrained groove pressing (CGP) method is used for imposing the severe plastic deformation to the steel sheets as a large pre-strain. The SPDed sheets are joined using resistance spot welding (RSW) process. The results show that severe plastic deformation can effectively increase the electrical resistivity of steel sheets; therefore it can affect the microstructure and mechanical properties of spot welds. Microstructure and mechanical properties of fusion zone, heat affected zone (HAZ), recrystallized zone and base metal of SPDed sheets are... 

However, there are many works on annealing process of SPDed non-ferrous metals, there are limit works on annealing process of SPDed low carbon steel. Therefore, in this study the annealing responses after constrained groove pressing (CGP) of low carbon steel sheets have been investigated. The sheets are subjected to severe plastic deformation at room temperature by CGP method up to three passes. Nano-structured low carbon steel sheets produced by severe plastic deformation are annealed at temperature range of 100-600 °C for 20. min. The changes of their microstructures after deformation and annealing are studied by optical microscopy. The effects of large strain and annealing temperature on... 

In this study, a thermo-mechanical model was utilized to investigate the effects of welding parameters on the distribution of residual stresses in dissimilar TIG welds of low carbon and ferritic stainless steels. To solve the governing thermal and mechanical problems, a finite element program, ANSYS, was employed while the different aspects such as welding sequence and dilution were considered in the numerical solution. To validate the predictions, the model results were compared with the residual stresses measured by X-ray diffraction technique and a reasonable agreement was found. The results show that the magnitude of tensile residual stresses decrease as the welding current increases... 

There are many works on annealing process of SPDed bulk metals but there are limited works on annealing process of SPDed sheets. Therefore, in this study the annealing response after constrained groove pressing (CGP) of low carbon steel sheets has been investigated. These sheets are subjected to severe plastic deformation at room temperature by CGP method up to three passes. Nano-structured low carbon steel sheets produced by severe plastic deformation are annealed at temperature range of 100 to 600 °C for 20 min. The microstructural changes after deformation and annealing are studied by optical microscopy. The effects of CGP strain and annealing temperature on microstructure, strength and... 

Our purpose is to model the multilayer laser solid freeform fabrication (LSFF) process for the material properties of low carbon steel 1015 for workpiece and cobalt alloy stellite 21 with 1.5 wt.% nano CeO2 as the powder particles. In this paper, transient heat transfer and mass transfer equations in laser solid freeform fabrication process are solved by Finite Element Method (FEM). In this approach, the geometry of the deposited material, temperature and thermal stress fields across the process area are predicted. For each layer the clad height is computed and computations are done by the use of MATLAB and COMSOL software  

In this study, effect of rolling speed on strain aging phenomena in warm rolling of a carbon steel has been investigated. For this purpose, by using a mathematical model and predicting temperature and strain rate fields, the possibility of occurrence of dynamic strain aging during the warm rolling was first evaluated. In the next stage, warm-rolled samples were aged up to 11 months at room temperature for studying the kinetics of static strain aging, while mechanical tests as well as microstructural evolutions have been performed to determine the effect of strain aging on material behavior. The results indicate that dynamic strain aging may not occur for the employed rolling program;...