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    , M.Sc. Thesis Sharif University of Technology Hassan Beigee, Hamid Reza (Author) ; Ghorbani, Mohammad (Supervisor)
    Abstract
    Phosphating is one of the most procedures as a final surface treatment or pre-treatment (lubrication and Infrastructure color) is done on ferrous and nonferrous alloys. Phosphate coating on the wire drawing, increase speed of drwing, increase die life, increased resistance to abrasion caused by the friction reduction, reduced maintenance costs and improved surface appearance are combustible and conditions. The aim of this study was to evaluate the effects of variables such as temperature, pH bath, the coating bath components concentration on coating properties and optimize calcium zinc phosphate coating on steel wire, for better lubrication and decrease friction in the wire drawing process.... 

    Simulation of Non-isothermal Austenite to Ferrite Transformation by Using Cellular Automaton Method

    , M.Sc. Thesis Sharif University of Technology Monshat, Hosein (Author) ; Serajzadeh, Siamak (Supervisor)
    Abstract
    In this study, transformation of austenite to ferrite under continuous cooling condition of a low carbon steel was investigated. In the first step, a heat transfer model was employedconsidering governing heat transfer boundary conditions and a microstructure model based on Cellular Automaton method was used simultaneouslyto predict austenite to ferrite transformation progress. The influence of pre-heating temperature and primary austenite grain size on the final ferrite grain size and distribution were perdected. To verify the simulation results, experimental processes were utilized. The microstructure distribution was determined by means of Clemex Pro software then, these results were... 

    Effect of Rapid Annealing on Microstructure and Mechanical Properties of Severely Deformed Low Carbon Steel

    , M.Sc. Thesis Sharif University of Technology Ghiabakloo, Hadi (Author) ; Kazeminezhad, Mohsen (Supervisor)
    Abstract
    A low-carbon steel, containing 0.05 C, 0.203 Mn and 0.0229 Si (all in wt%) rapidly annealed in temperature range 300 ºC - 900 ºC, after severe plastic deformation (SPD) by constrained groove pressing (CGP). Microstructure evolution was investigated by Scanning Electron and Optical Microscopy. Mechanical properties were evaluated by hardness measurements and Shear Punch Testing (SPT). The result showed a thermal stability at 300 ºC and 400 ºC, which recrystallization did not occurred in these temperatures up to 2 h holding time. By annealing at 500 ºC and 600 ºC, the onset of recrystallization observed after holding times of 10 min and 20 s, respectively. Predicting the kinetic of... 

    Prediction of Cooling Rate and Thermal Stresses during Cooling on Run-Out Table in Hot Sheet Rolling Process

    , M.Sc. Thesis Sharif University of Technology Hasannasab, Malihe (Author) ; Serajzadeh, Siamak (Supervisor)
    Abstract
    Control of the product manufacturing and evaluating its behavior during deformation is one of the most important issues in hot deformation, especially hot rolling. One of the factors affecting on quality of hot rolled steel strips is the flatness after run-out table cooling.Distortion in a steel strip results from non-uniform temperature profile as the strip cools to room temperature. Increase in the rolling velocity and subsequently the cooling rate affect thermal stresses. In this study a mathematical model for prediction of austenite- ferrite phase transition kinetics and thermo-mechanical stresses on the run-out table after hot rolling was developed for low carbon ferrite steels.... 

    An Investigation Into the Energy Absorption of Severely Plastic Deformed Low Carbon Steel

    , M.Sc. Thesis Sharif University of Technology Mirzaei, Hassan (Author) ; Kazeminezhad, Mohsen (Supervisor)
    Abstract
    So far many investigations was performed in the field of energy absorption of mono and bi-layer sheets. As respects, severe plastic deformation process causes grain refinement and strength increase, there is not any study in feild of energy absorption of the severely plastic deformed sheets. The aim of this project was to investigate energy absorption of constrain groove pressed sheets by using different methods such as tensile test and wedge tear test. In this project, low carbon steel was processed by constrain groove press and mechanical properties of sheets was investigated, by using tensile test. It has been observed that ductility reduced and strength increased with increasing the... 

    , M.Sc. Thesis Sharif University of Technology Adibi, Behnam (Author) ; Karimi Taheri, Ali (Supervisor)
    Abstract
    This study was conducted in order to investigate the effect of difference in electrical resistivity between low carbon steel and austenitic stainless steel on the physical and mechanical properties and fracture mode of dissimilar resistance spot welds of these alloys. For this purpose, plastic deformation using constrained groove pressing combined with rolling applied to low carbon steel in three levels of 40%, 156% and 272%. Microstructural characterization, micro-hardness measurements and shear-tension test were performed. It was shown that by increasing the pre-strain in low carbon steel its electrical resistivity increases from 13.08 μΩ.cm to 19.5 μΩ.cm and because of reduction of... 

    , M.Sc. Thesis Sharif University of Technology Khodabakhshi, Farzad (Author) ; Kazeminezhad, Mohsen (Supervisor) ; Kokabi, Amirhossein (Supervisor)
    Abstract
    Considering that automobile weigth reduction in industry is important, improvement the strength of low carbon steel sheets is important. These sheets can be supported the service condition in lower thicknesses. Bulk nano-structured materials have been mostly attracted in materials science due to their unique physical and mechanical properties. Severe plastic deformation (SPD) is one of the most efficient methods to produce ultra fine grained or nano-structured materials. Materials produced by SPD are of great importance because of (1) non-porous structure, (2) great mechanical properties such as high strength and toughness and (3) proper dimension for mechanical and physical testing. ... 

    Effect of Strain Path on Static Recrystallization Behavior of a Steel

    , M.Sc. Thesis Sharif University of Technology Afshari, Elham (Author) ; Serajzadeh, Siamak (Supervisor)
    Abstract
    Static recrystllization in low carbon steel after two type of deformation –sidepress as an inhomogeneous deformation and rolling as a common industrial process - has been simulated using Cellular Automata (CA). The finite element method was utilized to compute the strain and stored energy distribution due to deformation. The initial microstructures were created by simulation of recrystallization with homogeneous site-saturated nucleation and topologic deformation was also considered in model. Subsequently using the result of FEM, stored energy of deformation was calculated and transferred into a two dimensional CA lattice. Nucleation rate and grain boundary velocity were considered... 

    Characterization of dynamic recrystallization parameters for a low carbon resulfurized free - cutting steel

    , Article Materials and Design ; Vol. 53 , January , 2014 , pp. 910-914 ; ISSN: 02641275 Naghdy, S ; Akbarzadeh, A ; Sharif University of Technology
    Abstract
    The hot working behavior of a low carbon resulfurized free-cutting steel was studied by hot compression tests at temperature range of 1000-1200°C with strain rates of 0.001 to 1s-1. The conventional parameters such as activation energy of deformation and relationships between flow stress/strain and Zener-Hollomon parameter were determined. Both the critical stress and strain for initiation of dynamic recrystallization (DRX) were determined using: (1) strain hardening rate versus stress curve, (2) the natural logarithm of strain hardening rate versus strain curve, and (3) the constitutive equations. In summary, for low carbon resulfurized free - cutting steels, the activation energy of... 

    3D finite element analysis and experimental validation of constrained groove pressing-cross route as an SPD process for sheet form metals

    , Article International Journal of Advanced Manufacturing Technology ; Volume 73, Issue 9-12 , August , 2014 , Pages 1291-1305 ; ISSN: 02683768 Khodabakhshi, F ; Abbaszadeh, M ; Mohebpour, S. R ; Eskandari, H ; Sharif University of Technology
    Abstract
    A new modification of constrained groove pressing (CGP) process named as constrained groove pressing-cross route (CGP-CR) was suggested for severe plastic deformation (SPD) of sheet form metals with great potential for fabricating high strength nanostructured sheets. This process is based on the conventional CGP process including some modifications. One pass of this process includes eight stages (four corrugation and four flattening) and involves 90° cross-rotation between each two stages. As a result of each CGP-CR pass, a strain magnitude of ∼2.32 is imparted to the sample. To simulate the process, finite element modeling (FEM) was carried out using three-dimensional finite element... 

    Differential scanning calorimetry study of constrained groove pressed low carbon steel: Recovery, recrystallisation and ferrite to austenite phase transformation

    , Article Materials Science and Technology (United Kingdom) ; Vol. 30, issue. 7 , 2014 , pp. 765-773 ; ISSN: 02670836 Khodabakhshi, F ; Kazeminezhad, M ; Sharif University of Technology
    Abstract
    Low carbon steel sheets are subjected to severe plastic deformation (SPD) via constrained groove pressing (CGP) up to five passes. As a result of this process, strain magnitude up to 5?8 is imposed to the sheets, which leads to grain size of 225 nm. These nanostructured steel sheets, due to their high dislocation density and ultrafine microstructure, are very sensitive to heating. In the present study, recovery, recrystallisation and ferrite to austenite phase transformation phenomena for the SPD steel are investigated using differential scanning calorimetry method. The results show that with increasing the strain in steel sheets, the deformed stored energy (released through recovery and... 

    On the failure behavior of highly cold worked low carbon steel resistance spot welds

    , Article Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science ; Vol. 45, issue. 3 , Oct , 2014 , p. 1376-1389 ; 10735623 Khodabakhshi, F ; Kazeminezhad, M ; Kokabi, A. H ; Sharif University of Technology
    Abstract
    Highly cold worked (HCW) low carbon steel sheets with cellular structure in the range of 200 to 300 nm are fabricated via constrained groove pressing process. Joining of the sheets is carried out by resistance spot welding process at different welding currents and times. Thereafter, failure behavior of these welded samples during tensile-shear test is investigated. Considered concepts include; failure load, fusion zone size, failure mode, ultimate shear stress, failure absorbed energy, and fracture surface. The results show that HCW low carbon steel spot welds have higher failure peak load with respect to the as-received one at different welding currents and times. Also, current limits for... 

    Influence of deformation path change on static strain aging of cold rolled steel strip

    , Article International Journal of Advanced Manufacturing Technology ; Volume 61, Issue 9-12 , 2012 , Pages 901-909 ; 02683768 (ISSN) Koohbor, B ; Serajzadeh, S
    Abstract
    Effect of deformation path change on the static strain aging of low carbon steel was studied in this work. In the first stage, strip samples were subjected to cold rolling processes under different paths with the same total reduction in thickness while the deformation behaviors of the rolled samples were also evaluated using a mathematical analysis. Then, cold-rolled strips were aged in room temperature up to 45 days while hardness and tensile evaluations were performed to assess the mechanical properties of the as-rolled and the aged samples. Finally, the influence of rolling pass schedule on the subsequent strain aging phenomenon was investigated by means of the experimental results and... 

    Simulation of static recrystallization after cold side-pressing of low carbon steels using cellular automata

    , Article Journal of Materials Engineering and Performance ; Volume 21, Issue 8 , 2012 , Pages 1553-1561 ; 10599495 (ISSN) Afshari, E ; Serajzadeh, S ; Sharif University of Technology
    Abstract
    In this article, the finite element and cellular automata models are coupled to determine static recrystallization kinetics after cold deformation of low carbon steels. The deformation analysis is first performed to predict the strain, stress, and stored energy distributions within the deformed steel employing the finite element software, ABAQUS. Then, the kinetics of static recrystallization and distribution of recrystallized grain size are evaluated by means of a cellular automata model together with the stored energy calculated by the deformation analysis. To examine the predictions, the experimental results of recrystallized fractions and grain sizes after cold side-pressing of low... 

    Prediction of temperature distribution in dissimilar arc welding of stainless steel to carbon steel

    , Article Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture ; Volume 226, Issue 1 , October , 2012 , Pages 117-125 ; 09544054 (ISSN) Ranjbarnodeh, E ; Serajzadeh, S ; Kokabi, A. H ; Fischer, A ; Sharif University of Technology
    Abstract
    In this work, a three-dimensional model has been proposed to predict temperature distribution and weld-pool shape during dissimilar arc welding of low-carbon steel (CK4) and ferritic stainless steel (AISI 409). The model has been developed using the finite-element software ANSYS, while in the analysis, the effects of process parameters, as well as dilution, in the weld pool have been considered. To verify the predictions, welding experiments were conducted under different welding conditions, and the model results were then compared with the measured weld-pool geometry; a reasonable consistency was observed  

    Three dimensional finite element modeling of laser cladding of nickel alloy with 1.5wt.% and 3wt.% nano Ceo2 on the low carbon steel 1015

    , Article ; 2011 Conference on Lasers and Electro-Optics: Laser Science to Photonic Applications, CLEO 2011, 1 May 2011 through 6 May 2011, Baltimore, MD , 2011 ; 9781557529107 (ISBN) Fayaz, G. R ; Vaghefi, M ; Zakeri, S. S ; Seyedin, A ; Sharif University of Technology
    Abstract
    Multilayer laser cladding process for the material properties of low carbon steel 1015 for workpiece and nickel alloy with 1.5 wt.% and 3 wt.% nano CeO2 as the powder particles is modeled. Finite Element Method (FEM) solutions of transient heat transfer and mass transfer equations in laser cladding process are presented. Geometry of the deposited material as well as temperature and thermal stress fields across the process area are calculated  

    The effect of constrained groove pressing on grain size, dislocation density and electrical resistivity of low carbon steel

    , Article Materials and Design ; Volume 32, Issue 6 , 2011 , Pages 3280-3286 ; 02641275 (ISSN) Khodabakhshi, F ; Kazeminezhad, M ; Sharif University of Technology
    Abstract
    In this research, constrained groove pressing (CGP) technique is used for imposing severe plastic deformation (SPD) on the low carbon steel sheets. Using transmission electron microscopy (TEM), X-ray diffraction (XRD) and optical microscopy, the microstructural characteristics of produced sheets are investigated. The results show that CGP process can effectively refine the coarse-grained structure to an ultrafine grain range. Dislocation densities of the ultrafine grained low carbon steel sheets are quantitatively calculated and it is found that the CGP can effectively enhance the dislocation density of the sheets. Measurements of their electrical resistivity values show that microstructure... 

    Kinetics of static strain aging after temper rolling of low carbon steel

    , Article Ironmaking and Steelmaking ; Volume 38, Issue 4 , 2011 , Pages 314-320 ; 03019233 (ISSN) Koohbor, B ; Serajzadeh, S ; Sharif University of Technology
    Abstract
    In this study, static strain aging behaviour of cold rolled steel strips was considered with emphasis on the distribution of residual hydrostatic stress developed during temper rolling. In order to assess residual stress distribution produced by the temper rolling, a three-dimensional model was first employed. Then, samples were rolled at a reduction of 4% under single and double pass rolling programmes and the kinetics of static strain aging phenomenon as well as the required activation energies were then evaluated using hardness and tensile tests on the deformed samples. Considering the predicted residual hydrostatic stress distribution, it was found that tensile hydrostatic stresses... 

    Effect of starting microstructure through severe plastic deformation and Ultra-Rapid annealing of Low-Carbon steel

    , Article Steel Research International ; Volume 87, Issue 11 , 2016 , Pages 1527-1533 ; 16113683 (ISSN) Mostafaei, M. A ; Kazeminezhad, M ; Sharif University of Technology
    Wiley-VCH Verlag 
    Abstract
    In this research, low-carbon steel sheets with two different microstructures containing carbides (as-received steel) and pearlites (austenitized steel) are subjected to severe plastic deformation (SPD), and ultra-rapid annealing (URA) is applied with the heating rate of 200 °C s−1 up to the intercritical temperature near Ac1. Microstructure of SPDed as-received steel after URA is consisted of fully refined ferrite grains surrounded by fine pearlites; but for SPDed austenitized steel, grain refinement is not observed, and microstructure is consisted of martensite and high fraction of coarse non-recrystallized ferrite. Presence of carbides for SPDed as-received steel leads to strong... 

    Microstructure and mechanical properties improvement by ultra-rapid annealing of severely deformed low-carbon steel

    , Article Materials Science and Engineering A ; Volume 655 , 2016 , Pages 229-236 ; 09215093 (ISSN) Mostafaei, M. A ; Kazeminezhad, M ; Sharif University of Technology
    Elsevier Ltd 
    Abstract
    Ultra-rapid annealing (URA) of deformed low-carbon steel can provide refined microstructure. In this research, severely deformed low-carbon steel is ultra-rapidly annealed to subcritical and intercritical temperature ranges at the heating rates of 75-1800°C/s and then rapidly cooled. Also, conventional annealing by the heating rate of 0.3°C/s is performed at the same temperature ranges. The results show that conventional and subcritical ultra-rapid annealing cannot lead to a fully refined microstructure. High heating rate causes the interaction between recrystallization and transformation as the temperature exceed Ac1 (intercritical temperature range). High kinetics of transformation during...