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    Formability of Tri-layered IF240/AZ31/IF240 composite with strong bonding: Experimental and finite element modeling

    , Article Journal of Materials Engineering and Performance ; Volume 30, Issue 11 , 2021 , Pages 8402-8411 ; 10599495 (ISSN) Abedi, R ; Akbarzadeh, A ; Hadiyan, B ; Hashemi, R ; Sharif University of Technology
    Springer  2021
    Abstract
    In this work, the formability of a hybrid material of Interstitial-Free 240 (IF240) steel and AZ31 magnesium alloy as IF240/AZ31/IF240 tri-layered sheets was investigated. For this purpose, the bonding feasibility of the high-formability IF240 steel and low-formability AZ31 sheets was first assessed. Then, the hot formability behavior of the manufactured laminated composite was evaluated. The rolling of the preheated samples established the layer bonding. The bonding strength was determined using the shear punch test. The texture and its effects on the forming behavior were studied using the x-ray Goniometry method. Nakazima dome tests were employed at ambient and elevated temperatures to... 

    An Investigation into the Kinetics of Quench Aging in an Mg-Zn Alloy

    , M.Sc. Thesis Sharif University of Technology Janbozorgi, Mohammad (Author) ; Karimi Taheri, Ali (Supervisor)
    Abstract
    Special features of magnesium such as low density, perfect bio-compatibility in the human body, and close elastic modulus to the human bone have increased the use of Mg alloys in the bio-medical applications. Nevertheless, low mechanical properties and poor corrosion resistance of Mg alloys have limited their bio-medical applications. The addition of alloying elements together with the use of precipitation hardening and plastic deformation are the most effective methods to improve the mechanical properties and increase the corrosion resistance of Mg alloys. Thus, the present research with the aim of improving the mechanical properties of an Mg-Zn alloy by Ca and Gd additions together with... 

    The Investigation on Hydroxyapatite Coating on Magnesium Alloy and Its Properties

    , M.Sc. Thesis Sharif University of Technology Mazaheri Kalahrood, Amir (Author) ; Afshar, Abdollah (Supervisor)
    Abstract
    Magnesium and its alloys are biodegradable materials with mechanical properties similar to the bone tissue, therefore these materials are suitable for producing orthopedic implants. Unfortunately Magnesium and its alloys are corroded too fast in physiological environment which is the main obstacle for usage of these materials as orthopedic implants. Producing Hydroxyapatite(HA) coatings on surface of Magnesium and its alloys is one of the popular and useful methods for reducing the corrosion rate in physiological environment. HA is a biocompatible and bioactive coating with the ability to bond chemically with the bone tissue and therefore it is largely used as a bioactive coating on the... 

    Fatigue lifetime of AZ91 magnesium alloy subjected to cyclic thermal and mechanical loadings

    , Article Materials and Design ; Vol. 53, issue , 2014 , pp. 639-644 ; ISSN: 02613069 Azadi, M ; Farrahi, G. H ; Winter, G ; Eichlseder, W ; Sharif University of Technology
    Abstract
    In the present paper, thermo-mechanical fatigue (TMF) and low cycle fatigue (LCF) or isothermal fatigue (IF) lifetimes of a cast magnesium alloy (the AZ91 alloy) were studied. In addition to a heat treatment process (T6), several rare elements were added to the alloy to improve the material strength in the first step. Then, the cyclic behavior of the AZ91 was investigated. For this objective, strain-controlled tension-compression fatigue tests were carried out. The temperature varied between 50 and 200. °C in the out-of-phase (OP) TMF tests. The constraint factor which was defined as the ratio of the mechanical strain to the thermal strain, was set to 75%, 100% and 125%. For LCF tests,... 

    Electrophoretic deposition of nano-zirconia coating on AZ91D magnesium alloy for bio-corrosion control purposes

    , Article Surface and Coatings Technology ; Volume 311 , 2017 , Pages 182-190 ; 02578972 (ISSN) Amiri, H ; Mohammadi, I ; Afshar, A ; Sharif University of Technology
    Elsevier B.V  2017
    Abstract
    Magnesium alloys are considered as potential biodegradable biomaterials in hard tissue implants. However, the fast degradation rate of these alloys in the biological environment causes failure of the implant just prior to the desirable time. In the present work, in order to decrease and curb the bio-corrosion rate of AZ91D Magnesium alloy, zirconia, which is classified as a biocompatible ceramic, was coated on the alloy surface through electrophoretic deposition (EPD) technique. The effects of alterations in the EPD parameters such as current density, duration time and ZrO2 particles concentration on coating properties including thickness, morphology and adhesion were then characterized.... 

    Effect of rare earth elements addition and T6 heat treatment on creep properties of Mg-Al-Zn alloy

    , Article Magnesium Technology 2009, San Francisco, CA, 15 February 2009 through 19 February 2009 ; 2009 , Pages 483-488 ; 15454150 (ISSN); 9780873397308 (ISBN) Meshinchi Asl, K ; Khomamizadeh, F ; Magnesium Committee of the Light Metals Division; Minerals, Metals and Materials Society, TMS ; Sharif University of Technology
    2009
    Abstract
    This paper focuses on creep properties of AZ91-RE and heat treated AZ91 magnesium alloy. Influence of heat treatment and rare earths addition on microstructure and mechanical properties were investigated. Creep behavior is dependent on the stability of the near grain boundary microstructure and is improved by rare earth addition. The results show that sliding of grain boundaries has an important part in the deformation mechanism in AZ91 alloy at elevated temperatures which is greatly suppressed by the rare earths addition  

    Friction stir processing of an aluminum-magnesium alloy with pre-placing elemental titanium powder: In-situ formation of an Al3Ti-reinforced nanocomposite and materials characterization

    , Article Materials Characterization ; Volume 108 , October , 2015 , Pages 102-114 ; 10445803 (ISSN) Khodabakhshi, F ; Simchi, A ; Kokabi, A. H ; Gerlich, A. P ; Sharif University of Technology
    Elsevier Inc  2015
    Abstract
    A fine-grained Al-Mg/Al3Ti nanocomposite was fabricated by friction stir processing (FSP) of an aluminum-magnesium (AA5052) alloy with pre-placed titanium powder in the stirred zone. Microstructural evolutions and formation of intermetallic phases were analyzed by optical and electron microscopic techniques across the thickness section of the processed sheets. The microstructure of the nanocomposite consisted of a fine-grained aluminum matrix (1.5 μm), un-reacted titanium particles (<40 μm) and reinforcement particles of Al3Ti (<100 nm) and Mg2Si (<100 nm). Detailed microstructural analysis indicated solid-state interfacial reactions between the aluminum... 

    Effect of deep cryogenic treatment on microstructure, creep and wear behaviors of AZ91 magnesium alloy

    , Article Materials Science and Engineering A ; Volume 523, Issue 1-2 , 2009 , Pages 27-31 ; 09215093 (ISSN) Meshinchi Asl, K ; Tari, A ; Khomamizadeh, F ; Sharif University of Technology
    2009
    Abstract
    This paper focuses on the effect of deep cryogenic treatment (-196 °C) on microstructure and mechanical properties of AZ91 magnesium alloy. The execution of deep cryogenic treatment on samples changed the distribution of β precipitates. The tiny laminar β particles almost dissolved in the microstructure and the coarse divorced eutectic β phase penetrated into the matrix. This microstructural modification resulted in a significant improvement on mechanical properties of the alloy. The steady state creep rates were measured and it was found that the creep behavior of the alloy, which is dependent on the stability of the near grain boundary microstructure, was improved by the deep cryogenic... 

    Dissimilar Friction Stir Welding between Aluminum Alloy and Magnesium Alloy

    , M.Sc. Thesis Sharif University of Technology Sadeghi Alavijeh, Ali Reza (Author) ; Kokabi, Amir Hossein (Supervisor) ; Seyed Reihani, Morteza (Supervisor)
    Abstract
    In this project, Dissimilar Friction Stir Welding (FSW) between aluminum alloys (1100-H12 and 5083-O) and Magnesium alloy (AZ31B-O) with 3mm thickness were butt joined. Fusion welding of aluminum/magnesium alloys has failed because of forming much more intermetallic compounds. By using friction stir welded samples, effect of welding parameters such as tool travel speed, tool rotation rate, tool position respect to weld centerline, and sheet position respect to tool direction on mechanical (tensile strength, yield strength and elongation) and microstructural properties of the welds were investigated. After several tests, range of optimum parameters were obtained. In both 1100 and 5083 alloys,... 

    Characterization of Ceramic Coating Synthesized on Magnesium Alloy Substrate by Plasma Electrolytic Oxidation Process

    , M.Sc. Thesis Sharif University of Technology Rafizadeh, Ehsan (Author) ; Faghihi Sani, Mohammad Ali (Supervisor)
    Abstract
    Plasma electrolytic oxidation (PEO) is currently recognized as an effective coating method on active metals such as magnesium. In this method, through occurrence of strong electric discharges on the surface of the anode accompanied by electrochemical and thermo-chemical reactions at plasma environment, a relatively thick ceramic coating with complex compounds grows on the metal surface which significantly improves its properties. Regarding the influence of PEO electrical parameters on the morphology and other properties of the coating, the objective of the present study is to prepare a quality ceramic coating on AZ31 magnesium alloy substrate via setting the process parameters, such as... 

    Micro Arc Oxidation Coating on Magnesium Alloy AZ31 and Study its CorrosionBehavior in Physiological Solution

    , M.Sc. Thesis Sharif University of Technology Salami, Behrooz (Author) ; Afshar, Abdollah (Supervisor)
    Abstract
    Magnesium and its alloys have been used as biodegradable implements in recent years. However Magnesium implements may corrode in the body before the natural healing process of the damaged tissue. MAO process was studied in order to reduce primary corrosion of Magnesium alloy in Simulated Body Fluid (SBF). MAO coating was created on AZ31 alloy in a nontoxic alkaline-silicate solution at DC current densities of 5, 10, 15 and 20 mA/cm2 for 30 minutes and the current was in form of 20-10-5 mA/cm2 steps that each were applied for 10 minutes. The maximum corrosion resistance was observed for the mentioned step applied current in a 30g/l Sodium Silicate solution. Furthermore the effects of adding... 

    Investigations on Microstructure and Mechanical Properties of Mg Based Nanocomposite Fabricated by Friction Stir Processing

    , Ph.D. Dissertation Sharif University of Technology Azizieh, Mahdi (Author) ; Kokabi, Amir Hossein (Supervisor)
    Abstract
    The aim of this research is to fabricate Mg based nanocomposite by friction stir processing and investigation of the process parameters on the microstructure and mechanical properties of the nanocomposite. In order to this aim, alumina nanoparticles as reinforcement were poured in the groove, with 5mm depth, and due to rotation of friction stir tool, these nanoparticles were mixed with the matrix and nanocomposite was produced. To reach to the best condition in nanocomposite fabrication, the effect of friction stir processing parameters such as, tool rotation speed, tool design, number of friction stir passes, cooling media and reinforcement percent on microstructure, hardness, tensile... 

    Formation of Plasma Electrolytic Oxidation Coating on Aa5052 And Az31 Alloys Joint with Friction Stir Welding

    , M.Sc. Thesis Sharif University of Technology Safari, Saeed (Author) ; Ghorbani, Mohammad (Supervisor)
    Abstract
    Plasma Electrolytic oxidation has recently been known as a new technology in surface engineering. It is one of the low-cost techniques used for improving corrosion and wear resistance in Al-Mg alloys. The purpose of this study first is to attach aluminum and magnesium alloys safely and without any defects, and then finding the optimum coating condition in connection line to achieve most possible corrosion resistance. For this purpose, first of all optimization of Al-Mg alloys friction stir welding (FSW) condition is required. After required investigations, it was shown that the weld created between Aluminum and Magnesium sheets by the cylindrical pin moving in a rotational speed of 550... 

    Investigation of the Effects of Oxide films on the Mechanical Properties of Al-A356.2 alloy and Simulation of Oxide film Entrapment during the Mold Filling

    , Ph.D. Dissertation Sharif University of Technology Eisaabadi Bozchaloei, Ghasem (Author) ; Davami, Parviz (Supervisor) ; Varahram, Naser (Co-Advisor)
    Abstract
    The present study aimed to investigate the effects of old and young oxide films on the mechanical properties and reliability of Cast Al A356.2 alloy. The results indicate that the presence of oxides within the microstructure of the alloy decreased the tensile properties of the alloy and increased their scattering. Beside this, the presence of the oxides decreased the reliability of the alloy. The results showed that the presence of double oxide films (especially old oxides) decreased the Weibull modulus of tensile properties and resulted in bi-Weibull distribution in tensile properties of the alloy. The results also indicate that using of a clean melt (with high quality), is vital for... 

    Investigation on the Effect of Friction Stir Processing on the Fusion Weldability of Magnesium Alloys

    , M.Sc. Thesis Sharif University of Technology Jiryaei Sharahi, Hassan (Author) ; Pouranvari, Majid (Supervisor) ; Movahedi, Mojtaba (Supervisor)
    Abstract
    Magnesium alloys, as the lightest structural alloys having a density of about one-fourth that of steels, offer significant potential for improving the energy efficiency of various transportation systems. Welding is a critical enabling manufacturing technology; therefore, the widespread application of a material is highly influenced by their weldability. Liquation and Liquation cracking are crucial weldability issues for fusion welding of cast AZ91 Mg alloy. The constitutional liquation of the coarse eutectic Mg17Al12 intermetallic phase is responsible for the occurrence of liquation cracking during fusion welding of this alloy. Here, friction stir processing (FSP) treatment, a successful... 

    Formation of Plasma Electrolytic Oxidation Coating on Mg-Ti Coupl Joint with Friction stir Welding Process and Evaluation its Properties

    , M.Sc. Thesis Sharif University of Technology Aliabadi, Ali (Author) ; Ghorbani, Mohammad (Supervisor)
    Abstract
    Plasma electrolytic oxidation is the novel surface engineering technology that used as the low cost and eco-friendly method for improvement of corrosion resistance and wear resistance of Mg and Ti alloys. The aim of this investigation is firstly joint the Ti and Mg, then optimization of coating process condition of Ti-Mg couple for achieve the best corrosion and wear resistance of coating. For this purpose, initially Ti and Mg were joint together by friction stir welding treatment and then the effect of coating variable such as type of electrolyte, coating voltage, coating time and the concentration of the bath constitute, on the coating properties were investigated, and then the effect of... 

    Mechanical Properties Refinement of Magnesium Alloy AZ91 via Cyclic Compression-Expansion Extrusion (CCEE) Method

    , M.Sc. Thesis Sharif University of Technology Mashoufi, Kiarash (Author) ; Assempour, Ahmad (Supervisor)
    Abstract
    Cyclic Contraction Expansion Extrusion (CCEE) is a new Severe Plastic Deformation (SPD) method used to refine the microstructure and improve mechanical properties of Magnesium AZ91 alloy. In this study, different CCEE process zones are investigated via optical microscopy to understand this process better. The average grain size in the contraction zone decreased to 8.5 microns from an initial value of 106 microns. In the expansion zone, the average grain size was equal to 4.8 microns. Microhardness tests were conducted to study the improvements in mechanical properties. Microhardness of the sample increased from the initial value of 66 HV to 74.4 HV in the contraction zone and 88 HV in... 

    Electrophoretic Deposition of Graphene Oxide Nanocomposite on Magnesium substrate Modified by PEO

    , M.Sc. Thesis Sharif University of Technology Abrar, Bahareh (Author) ; Ghorbani, Mohammad (Supervisor)
    Abstract
    Plasma electrolyte oxidation process is one of the surface coating methods which is recommended to use as a surface preparation before applying the final coating on magnesium alloys due to its unique properties such as excellent adhesion.The aim of this study was to create an oxide layer on the AZ91 substrate and after optimizing the PEO coating conditions and choosing the best coating in order to increase adhesion and corrosion resistance, the composite coating of graphene oxide, hydroxyapatite and chitosan was applied by electrophoretic method. After studying the morphology of PEO oxide coating at current densities of 0.25, 0.35, 0.4, 0.5 and 0.6 amp/cm2 during times of 5 and 8 minutes, it... 

    Study of Microstructure and Biocompatibility Properties of Ti-6Al-4V Alloy Produced by SLM and Wrought Methods After Surface Treatment

    , M.Sc. Thesis Sharif University of Technology Elyasi Mohammadi, Fatemeh (Author) ; Asgari, Sirous (Supervisor)
    Abstract
    Today, pure titanium and its alloys, including Ti-6Al-4V and Ti-6Al-7Nb, are widely used in medicine for manufacturing orthopedic and dental implants, screws and plates for bone fracture fixation, and heart valves. However, due to problems such as low hardness, low wear resistance compared to other alloys such as Co-Cr-Mo alloys, and lack of excellent biocompatibility, surface modification of these alloys is necessary. Also, pure titanium and its alloys are inert materials and after being placed in the body environment, a layer of fibrosis surrounds them and causes them to detach from the host tissue. Therefore, by using surface modification methods, the surface of these materials can be... 

    Dry sliding wear behavior of SiCP/QE22 magnesium alloy matrix composites

    , Article Materials Science and Engineering A ; Volume 435-436 , 2006 , Pages 653-657 ; 09215093 (ISSN) Abachi, P ; Masoudi, A ; Purazrang, K ; Sharif University of Technology
    2006
    Abstract
    In present work, an attempt has been made to investigate the wear behavior of particle reinforced composites based on one of the proper magnesium alloys. The SiCP/QE22 composites and QE22 unreinforced specimens were produced via the powder metallurgy route. The volume fractions of SiC particles with three different shapes, i.e. sharp, blocky and round, were selected in the range of 10-25 vol.%. The dry sliding tests were conducted on unreinforced matrix and SiCP/QE22 composites using pin-on-disk apparatus, according to ASTM G99-95a standard. The applied loads were selected as 3, 5 and 20 N. The tests were carried out under sliding speeds of 0.5 and 1.2 m/s. In all tests, the sliding...