Sharif Digital Repository

All Rapid Prototyping and CNC material removal processes use information which is extracted from a CAD system. There are several ways to convert CAD data into usable manufacturing information. In this paper, five methods of translating CAD data into a usable manufacturing format are explained. These five methods are data translation from CAD files in STL, DXF, STEP-NC, and IGES formats as well as a platform-dependent area method of manufacturing information in a desirable format. For each method, algorithms and details about the CAD data translation into usable manufacturing and prototyping processes formats are presented. Finally, applications of each approach and its pros and cons are... 

Designing meta-materials and cellular solids with biomimetic structures has received increasing attention in the past few years partially due to advances in additive manufacturing techniques that have enabled the fabrication of advanced materials with arbitrarily complex microarchitectures and novel functionalities. To impact on this trend, it is essential to develop our understanding about the role of microstructure on mechanical responses of these structures. Although a large literature exists on the general subject, the role of microstructure on the post-yield instability is not yet adequately documented. This research introduces a numerical approach to study the post-yield instability in... 

The simultaneous planning of the production and the maintenance in a flexible manufacturing system is considered in this paper. The manufacturing system is composed of one machine that produces a single product. There is a preventive maintenance plan to reduce the failure rate of the machine. This paper is different from the previous researches in this area in two separate ways. First, the failure rate of the machine is supposed to be a function of its age. Second, we assume that the demand of the manufacturing product is time dependent and its rate depends on the level of advertisement on that product. The objective is to maximize the expected discounted total profit of the firm over an... 

Roof greening is a new technique for improvement of outdoor thermal environment which influences air quality through its impacts on thermal and flow field. In order to examine effects of green roofs on reactive pollutant dispersion within urban street canyons, a computational fluid dynamics (CFD) model was employed which contained NO-NO2-O3 photochemistry and energy balance models. Simulations were performed for street canyons with different aspect ratios (H/W) of 0.5, 1.0, and 2.0 such that leaf area density (LAD) of green roofs changed. It was found that roof greening led distribution of pollutants to alter for H/W = 0.5 and 1.0 cases in such a manner that their averaged concentrations had... 

The position accuracy of the robot end-effector is inherently affected by uncertainties. In order to design and manufacture robots with high accuracy, it is essential to know the effects of these uncertainties on the motion of robots. Uncertainty analysis is a useful method which can estimate deviations from desired path in robots caused by uncertainties. This paper presents an applied formulation for 3D statistical error analysis of open-loop mechanisms and robotic manipulators. In order to have an accurate analysis, uncertainty effects of both the link dimension deviation and the joint clearance in performance of the spatial open-loop mechanisms and the robots are considered. The maximum... 

The economic production quantity (EPQ) model is often used in manufacturing environments to assist firms in determining the optimal production lot size that minimizes the overall production-inventory costs. While there are some unrealistic assumptions in the EPQ model that limit its real-world applications, in this research, some of these assumptions such as (1) infinite availability of warehouse space, (2) all of the produced items being perfect, and (3) the existence of one product type are relaxed. In other words, we develop a multi-product EPQ model in which there are some imperfect items of different product types being produced such that reworks are allowed and that there is a... 

The synergy of fundamental factors like changes in governmental policies, global expansions of the manufacturing industries and improvements in technology related to reliability of manufacturing information flow have created the global manufacturing revolution in the first years of the twenty-first century. Although the concept of global manufacturing enterprise has created benefits and opportunities for todays manufacturing enterprises, it has enforced enterprises to endure costs to adopt the global manufacturing solutions. Besides, considering the researches aimed to enable the global manufacturing paradigm, there is still a need for efficient solutions to fulfil the global product... 

Recycling of wastepaper is an effective way to achieve the sustainable paper manufacturing regarding sustainable development goals. Focusing on the mixed wastepaper sorting, recovery of suitable papers for deinking purpose and minimizing the impurities were developed in this study. In a wastepaper sorting process, each equipment has its own role in increasing recycling performance. In this study, disc screen was applied and evaluated for sorting of the mixed wastepaper considering independent variables such as inclination, velocity and moisture content. Response surface method was applied for design of the experiments. Sorting efficiency of 100% was achieved in two conditions: 1–20%... 

Recycling of wastepaper is an effective way to achieve the sustainable paper manufacturing regarding sustainable development goals. Focusing on the mixed wastepaper sorting, recovery of suitable papers for deinking purpose and minimizing the impurities were developed in this study. In a wastepaper sorting process, each equipment has its own role in increasing recycling performance. In this study, disc screen was applied and evaluated for sorting of the mixed wastepaper considering independent variables such as inclination, velocity and moisture content. Response surface method was applied for design of the experiments. Sorting efficiency of 100% was achieved in two conditions: 1–20%... 

Design for Human Safety (DfHS) is an approach to integrate knowledge of human safety in the design process. DfHS is multi-disciplinary in its nature, requiring many kinds of information and knowledge. Number of DfHS studies tried to apply Axiomatic Design (AD) to achieve their aims. The purpose of this paper is to review the literature on application of AD in DfHS in manufacturing systems and to propose a roadmap for future DfHS works. This paper examines the number and type of publications dealing with this context. The review covers papers published between 1990 (when AD was introduced first) and 2017. It is based on a range of combinations of the following keywords: "Axiomatic design" and... 

A simplified efficient finite element method called the inverse approach (IA) has been developed to estimate initial blank and strain distribution in sheet metal forming. This algorithm is an inverse method since the position of points in final shape is known and their corresponding position in the initial blank should be determined. This approach deals with the geometric compatibility of finite elements, plastic deformation theory, and virtual work principle. This method often based on implicit static algorithms, sometimes causes convergence problems because of strong nonlinearities. This paper introduces an initial guess to speed up the convergence of Newton- Raphson solution. The... 

Changes in business environment are leading firms to adopt a new production model called agile manufacturing. This term moves away from the traditional mass production paradigm and focuses on manufacturing highly customised products when customers require them. In this paper, we present an initial approach to agile organisation based on case studies in an Iranian industrial organisation. An agile organisation conceptual model has been drawn up, based on the conclusions of the case study. The study presented here is of an exploratory factor analysis and the conclusions are drawn through path analysis, propose possible routes for future research in the field of agile organisation. By the... 

Cell formation and cellular layout design are the two main steps in designing a cellular manufacturing system (CMS). In this paper, we will present an integrated methodology based on a new concept of similarity coefficients and the use of simulated annealing (SA) as an optimization tool. In comparison with the previous works, the proposed methodology takes into account relevant production data, such as alternative process routings and the production volumes of parts. The SA-based optimization tool is parallel in nature and, hence, can reduce the computation time significantly, so it is capable of handling large-scale problems. Finally, the SA-based procedure is compared with a genetic... 

In this manuscript, a vehicle allocation problem involving a heterogeneous fleet of vehicles for delivering products from a manufacturing firm to a set of depots is considered. Each depot has a specific order quantity and transportation costs consist of fixed and variable transportation cost. The objective is to assign the proper type and number of vehicle to each depot route to minimize the total transportation costs. It is assumed that the number of chartering vehicle types is limited. It is also assumed that a discount mechanism is applied to the vehicles renting cost. The discount mechanism is applied to the fixed cost, based on the number of vehicles to be rented. A mathematical... 

In this research, a manufacturing facility with independent workstations to remanufacture nonconforming products is investigated. Each workstation is first modeled as an M/M/m queuing system with m being a decision variable. Then, a tri-objective integer nonlinear programming models is developed to formulate the problem. The first objective tries to minimize the waiting times of products, while the second one tries to maximize the minimum reliability of machines at the workstations. Since minimization of the waiting times results in using a large number of machines with higher idle times, the third objective is considered to minimize the mean idle time of the machines. The aim is to... 

As the semiconductor industry advances to the deep sub-micron and nano technology points, the on-chip components are more prone to the defects during manufacturing and faults during system operation. Consequently, fault tolerant techniques are essential to improve the yield of modern complex chips. We propose a fault-tolerant routing algorithm that keeps the negative effect of faulty components on the NoC power and performance as low as possible. Targeting intermittent faults, we achieve fault tolerance by employing a simple and fast mechanism composed of two processes: NoC monitoring and route adaption. Experimental results show the effectiveness of the proposed technique, in that it offers... 

One of the most critical issues in manufacturing systems is the operator management. In this paper, the operator assignment problem is studied within a cellular manufacturing system. The most important novelty of this research is the consideration of operator learning and forgetting effects simultaneously. The skill level of an operator can be increased/decreased based on the time spent on a machine. Moreover, the issues related to operators like hiring, firing, and salaries are considered in the proposed model. The parameters are considered to be uncertain in this model, and a robust optimization approach is developed to handle it. Using this approach, the model solution remains feasible... 

This paper investigates the problem of assembly line balancing problem, in which the products in the production line may undergo to be reworked on the current task. Since the real manufacturing systems deal with the stochastic nature of the items in production lines, this paper considers the simple assembly line balancing problem type 2 (SALBP-II) under the conditions of stochastic processing time of tasks and the element of reworking system. Exposing to the stochastic conditions encouraged us to handle the problem via simulation optimization procedure, which uses the well known genetic algorithm as an optimization tool. Results show the adaptation and effectiveness of GA to considered... 

Abstract: Commercially pure titanium and titanium alloys have been among the most commonly used materials for biomedical applications since the 1950s. Due to the excellent mechanical tribological properties, corrosion resistance, biocompatibility, and antibacterial properties of titanium, it is getting much attention as a biomaterial for implants. Furthermore, titanium promotes osseointegration without any additional adhesives by physically bonding with the living bone at the implant site. These properties are crucial for producing high-strength metallic alloys for biomedical applications. Titanium alloys are manufactured into the three types of α, β, and α + β. The scientific and clinical... 

Abstract: Commercially pure titanium and titanium alloys have been among the most commonly used materials for biomedical applications since the 1950s. Due to the excellent mechanical tribological properties, corrosion resistance, biocompatibility, and antibacterial properties of titanium, it is getting much attention as a biomaterial for implants. Furthermore, titanium promotes osseointegration without any additional adhesives by physically bonding with the living bone at the implant site. These properties are crucial for producing high-strength metallic alloys for biomedical applications. Titanium alloys are manufactured into the three types of α, β, and α + β. The scientific and clinical...