Sharif Digital Repository

Friction stir processing (FSP) is a solid state route with a capacity of preparing fine grained nanocomposites from metal sheets. In this work, we employed this process to finely distribute TiO2 nanoparticles throughout an Al–Mg alloy, aiming to enhance mechanical properties. Titanium dioxide particles (30 nm) were preplaced into grooves machined in the middle of the aluminium alloy sheet and multipass FSP was afforded. This process refined the grain structure of the aluminium alloy, distributed the hard nanoparticles in the matrix and promoted solid state chemical reactions at the interfaces of the metal/ceramic particles. Detailed optical and electron microscopic studies showed that the... 

Solid-state joining of powder-metallurgy processed (P/M) Al–2 vol% Al2O3 (15 nm) nanocomposite by friction stir welding (FSW) was studied. The nanocomposite was prepared via high-energy mechanical milling followed by hot consolidation processes. The microstructure, mechanical properties and fracture behavior of the welds were evaluated and compared with FSWed wrought 1050 aluminum sheets (WAS). We have found that unlike WAS that can processed at various FSW conditions, the working window for the solid-state joining of P/M nanocomposite is narrow and only feasible at relatively high heating inputs. Microstructural studies showed the formation of melted zones with high hardness at the... 

Controlling topographic features at all length scales is of great importance for the interaction of cells with tissue regenerative materials. We utilized an indirect three-dimensional printing method to fabricate polymeric scaffolds with pre-defined and controlled external and internal architecture that had an interconnected structure with macro- (400-500 μm) and micro- (∼25 μm) porosity. Polycaprolactone (PCL) was used as model system to study the kinetics of tissue growth within porous scaffolds. The surface of the scaffolds was decorated with TiO2 and bioactive glass (BG) nanoparticles to the better match to nanoarchitecture of extracellular matrix (ECM). Micrometric BG particles were... 

This article describes a study on WC–10Co cemented carbides with different percent of grain growth inhibitors. Samples were prepared by the conventional powder metallurgy method, using WC and Co powder and different concentrations of VC and (Ta, Nb)C powder. All samples were processed using a hot isostatic press (HIP) and the effect of grain growth inhibitors on the microstructure and mechanical properties were investigated. Additionally, microstructure and powder particle morphology were examined using scanning electron microscopy (SEM) and electron dispersive spectroscopy (EDS). The specimen's microstructure proved that the addition of VC is more effective at suppressing grain growth than... 

The microstructure and mechanical properties of the ultra-fine grained (UFG) Al6063 alloy reinforced with nanometric aluminum oxide nanoparticles (25 nm) were investigated and compared with the coarse-grained (CG) Al6063 alloy (~2 μm). The UFG materials were prepared by mechanical alloying (MA) under high-purity Ar and Ar-5 vol pct O2 atmospheres followed by hot powder extrusion (HPE). The CG alloy was produced by HPE of the gas-atomized Al6063 powder without applying MA. Electron backscatter diffraction under scanning electron microscopy together with transmission electron microscopy studies revealed that the microstructure of the milled powders after HPE consisted of ultra-fine grains... 

This paper investigates the effect of microstructure development on mechanical properties of diffusion brazed IN718 nickel-based superalloy using a Ni-Cr-Si-B-Fe filler metal. The phase transformations during diffusion brazing of IN718/Ni-Cr-Si-B-Fe/IN718, which dictate the microstructure of the bonds are governed by diffusion-induced isothermal solidification, cooling-induced athermal solidification, and diffusion-induced solid-state precipitation. It was found that when partial isothermal solidification occurs at the bonding temperature, the residual liquid is transformed into eutectic-type microconstituents. Considering solute redistribution and segregation behavior of the melting point... 

The effect of aging treatment on microstructure and mechanical properties of equal channel angular pressed Al-7075 alloy was examined. Commercial Al-7075 alloy in the solid solution heat-treated condition was processed by equal channel angular pressing through route BC at both the room temperature and 120°C. Only three passes of equal channel angular pressing was possible due to the low ductility of the alloy at both temperatures. Followed by equal channel angular pressing, the specimens have been aged at 120°C for different aging times. Mechanical properties were measured by Vickers microhardness and tensile tests and microstructural observations were undertaken using... 

The effect of temperature on the short-range order (SRO) structures, deformation mechanisms and failure modes of metallic glasses (MGs) is of fundamental importance for their practical applications. However, due to lack of direct structural information at the atomistic level from experiments and the absence of previous molecular dynamics (MD) simulations to reproduce experimental observations over a wide range of temperature, this issue has not been well understood. Here, by carefully constructing the atomistic models of Cu64Zr36 and Fe80W20 MGs, we are able to reproduce the major deformation modes observed experimentally, i.e. single shear banding (SB) at low temperatures, multiple... 

The annealed 1050-aluminum sheets were initially subjected to the severe plastic deformation through two passes of constrained groove pressing (CGP) process. The obtained specimens were post-deformed by friction stir processing at room and cryogenic temperature cooling media. The microstructure evolutions during mentioned processes in terms of grain structure, misorientation distribution, and grain orientation spread (GOS) were characterized using electron backscattered diffraction. The annealed sample contained a large number of “recrystallized” grains and relatively large fraction (78%) of high-angle grain boundaries (HAGBs). When CGP process was applied on the annealed specimen, the... 

Abstract: This study investigates and compares the effects of different shot peening treatments including conventional and severe shot peening on microstructure, mechanical properties, fatigue behavior, and residual stress relaxation of AISI 1060 steel. Shot peening treatments were applied with two Almen intensities of 17 and 21 A and a wide ranges of coverage (100%–1500%). Various microstructural observations were carried out to analyze the evolution of microstructure. Microhardness, residual stress and surface roughness measurements and also axial fatigue test were performed. Moreover, the extent of the residual stress relaxation during cyclic loading was investigated by means of XRD... 

Abstract: Shot peening is well-known process for mechanical properties integrity in metallic materials. In present study influences of different shot peening treatments on the surface hardness of different carbon steels were investigated experimentally and then alternative approach by using artificial neural network is presented for hardness prediction of the shot peened surface. After modeling a comprehensive parametric investigations and sensitivity analysis were applied according to the influence of the related effective parameters on surface hardness improvements. Graphic Abstract: [Figure not available: see fulltext.] © 2020, The Korean Institute of Metals and Materials  

5083 aluminium (Al) alloy materials have extensive structural applications in transportation industries because of their high strength-to-weight ratio and corrosion resistance. However, under conventional fusion weldings, these materials are limited by their porosity, hot cracking, and distortion. Herein, friction stir welding (FSW) was performed to join a similar AA5083 alloy. A post-weld cold-rolling (PWCR) process was applied on joint samples at different thickness-reduction percentages (i.e., 10%, 20%, and 40%) to identify the effect of strain hardening on the microstructure and mechanical properties of the friction-stir-welded joint of AA5083 while considering the serration-flow... 

A336 Al matrix composites containing different volume fraction and mean mass particle size of SiC particles as the reinforcing phase were synthesised by evaporative pattern casting (EPC) route. The process consisted of fabricating of EPS/SiCp composite pattern followed by EPC of A336 Al alloy. The EPS/SiCp pattern was made by blending SiC particles with expandable polystyrene (EPS) beads and placing them in expanding mould heating with steam until EPS beads expand completely. Uniform distributed SiC particles around the EPS beads and locally movement of them during pouring and degradation leads to homogenous distribution of particles in final Al/SiCp composite. Higher modulus, strength and... 

Friction-Stir Processing (FSP) was applied on AA1050 Aluminum Alloy (AA) to find the highest mechanical properties among 28 combinations of the rotational and traverse speed (800-2000 rpm and 50-200 mm.min-1) and four different tool probe shapes (threaded, columnar, square and triangle). To this aim, the AA standard sheet went through a single pass of FSP. The 1600 rpm and 100 mm.min-1 with threaded tool probe was chosen as the best combination of rotational and traverse speed. Grain size at the Stirred Zone (SZ) was studied using Optical Microscopy (OM). The results showed that the SZ’s grain size was refined from 30 μm down to about 12 μm due to dynamic recrystallization during FSP. The... 

The authors regret that there were minor errors in the labels of the XRD patterns of cement and micro-silica presented in Figs. 1 and 2, which have been corrected in the figures included here. In addition, due to concerns over the reliability of the XRD pattern of pumice shown in Fig. 9, as caused by a low signal count, the authors have re-analyzed the pumice and the updated XRD pattern has been included here. It is worth noting that these changes do not affect any of the conclusions. The authors would like to apologise for any inconvenience caused. © 2021  

An iron based powder blend has been developed for rapid tooling using a direct laser sintering process. The powder consists of a mixture of different elements including Fe, C, Cu, Mo and Ni. High sintering activities were obtained by tailoring the powder characteristics and optimizing the chemical constituents. The manufacturing of complex-shaped parts is possible at rates of 6.75 cm3/h according to CAD data. The residual porosity is less than 5 vol.%. The bending strength is around 900 MPa and the artifact hardness is 490 HV30. To further improve the service life of tools, the processed parts are sintered again in a vacuum furnace at 1260 °C for 30 min. This enables to manufacture precision... 

Tough, optically clear simultaneous interpenetrating polymer networks (SINs) of polyurethane (PU) and poly(allyl diglycol carbonate) (ADC) at different compositions were synthesized. The effects of the molecular weight of PU soft segment on the morphology, mechanical properties, and thermal transition behavior of the SINs at two levels of crosslinking agent were studied. The miscibility of PU/ADC SINs, studied by TEM and DMA, was greatly influenced by the SIN composition and the molecular weight of poly(caprolactone) diol (PCL) as the PU soft segment. A single-phase morphology at a PU concentration of 10% changed to a very fine microheterogeneous morphology as the molecular weight of PCL...