Sharif Digital Repository

TNT: Silicon microcantilevers modified with a three-dimensional layer of vertical titanium dioxide nanotubes can be used in micromechanical sensors with optical signal detection to detect low levels of explosives such as 2,4,6-trinitrotoluene (TNT) in the gas phase, even in the presence of other volatile impurities such as n-heptane and ethanol  

Microstructural development and phase formation at the interface of yttria stabilized zirconia (3Y-TZP)/430L stainless steel composite layers produced by co-sintering method were studied by SEM, HRTEM, micro-focus XRD, and EPMA. Formation of a rich chromium boundary layer at the interface was noticed, which revealed Cr aggregation at the interface at the elevated temperatures. Misfit dislocations were also observed at the joint interface to tackle the mismatch crystallographic orientations between the ceramic and metal layer. The results of the micro-focus XRD showed formation of no new phases at the boundary zone. Microstructural studies also revealed a retarded grain growth in the... 

The mechanism of interface formation during sinter–joining of nanostructured yttria stabilized zirconia (27 nm) compacts with chromium powder was investigated. The effect of sintering atmosphere, i.e. argon or vacuum, was studied. Microstructural evaluation and phase formation was examined by scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), and micro-focused X-ray diffraction (MFXRD) methods. It is shown that spreading and evaporation–condensation mechanisms are responsible for the interface formation. An improved joint shear-strength was obtained after sintering in vacuum (74 MPa) compared with argon (41 MPa). The result of MFXRD indicated formation of Cr-island at... 

Recently, co-powder injection molding process (2C-PIM) has attained considerable interest to fabricate complex-shaped functional materials. The aim of this work is to study the sintering compatibility between nanocrystalline yttria-stabilized zirconia (3Y-TZP) and PIM grade 430L stainless steel (SS) powders, which is the utmost important step in the 2C-PIM process. To evaluate the mismatch strain development during the co-sintering, the isothermal and nonisothermal behaviors of the ceramic and metal powders were studied. Small bilayers of 3Y-TZP/430L were made by a powder metallurgy technique and the feasibility of simultaneous sintering and joining of the composite layer was examined.... 

The sintering behavior of commercially available granulated ZrO2-3 mol% Y2O3 (3Y-TZP) powder compacts with an aggregate size of 75 nm was studied. The shrinkage response of the powder compacts during non-isothermal sintering was measured in a sensitive dilatometer at different heating rates. Densification and grain growth were also studied after isothermal firing in air according to different sintering cycles. The sintering and grain growth activation energy was estimated to be QS = 485 ± 12 kJ mol-1 and QG = 546 ± 23 kJ mol-1, respectively. Using the estimated Q-values, the master curves for sintering and grain growth were established and used for prediction of the densification and... 

Sintering is the most critical step in manufacturing of functional parts by co-powder injection molding. In the present work, we studied the sintering phenomena occurring during co-sintering of metal/ceramic composite layers. Nanostructured yttria-stabilized zirconia (3Y-TZP) was co-sintered with 430L stainless steel and chromium. The sintering response was studied by dilatometer analysis in isothermal and non-isothermal modes. The microstructure of the sintered specimens was studied by scanning electron microscopy (SEM), electron-probe microanalysis (EPMA) and micro-focused X-ray diffraction (MFXRD). The strength of the joint was also determined by a shear-punch method. It is shown that... 

Manufacturing of complex-shaped bimetals utilizing two-color powder injection molding (2C-PIM) and three-dimensional printing (3DP) processes, which basically involve sintering of a powder/binder mixture, has been attracted a great interest. This article addresses sintering of biocompatible Co-Cr-Mo alloy for manufacturing stepwise porosity-graded composite structures. Such composite structures provide strength at the core and a porous layer for the tissue growth. To evaluate the process, two grades of gas atomized Co-Cr-Mo powder with an average particle size of 19 and 63 μm were used. Isothermal and nonisothermal sintering behavior of the loose powders under hydrogen and argon atmospheres... 

The fabrication of complex-shaped parts out of Co-Cr-Mo alloy and 316L stainless steel by three-dimensional printing (3DP) is studied using two grades of each alloy with average particle size of 20 and 75 nm, respectively. To produce sound specimens, the proper 3DP processing parameters were determined. The sintering behavior of the powders is characterized by dilatometric analysis and by batch sintering in argon atmosphere at 1280°C for 2h. The 3DP process has successfully produced complex-shaped biomedical parts with total porosity of 12-25% and homogenous pore structure, which is suitable for tissue growth into the pores  

To fabricate ceramic/metal complex-shaped part by co-powder injection moulding process (2KPIM), it is essential to tailor the sintering parameters in order to gain a low mismatch shrinkage, i.e. high sintering compatibility. In the present work, nanocrystalline 3Y-TZP and commercial 430L MIM grade stainless steel powders were co-sintered at various sintering cycles. Isothermal and non-isothermal sintering behavior of the individual and composite layers in argon and vacuum atmospheres were examined. High resolution scanning electron microscopy (HRSEM) coupled with energy dispersive X-ray (EDX) analysis was used to study the bonding interface between the ceramic and metal joints. It is shown... 

Microstructural development and phase formation at the interface of yttria stabilized zirconia (3Y-TZP)/430L stainless steel composite layers produced by co-sintering method were studied by SEM, HRTEM, micro-focus XRD, and EPMA. Formation of a rich chromium boundary layer at the interface was noticed, which revealed Cr aggregation at the interface at the elevated temperatures. Misfit dislocations were also observed at the joint interface to tackle the mismatch crystallographic orientations between the ceramic and metal layer. The results of the micro-focus XRD showed formation of no new phases at the boundary zone. Microstructural studies also revealed a retarded grain growth in the... 

The mechanism of interface formation during sinter-joining of nanostructured yttria stabilized zirconia (27 nm) compacts with chromium powder was investigated. The effect of sintering atmosphere, i.e. argon or vacuum, was studied. Microstructural evaluation and phase formation was examined by scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), and micro-focused X-ray diffraction (MFXRD) methods. It is shown that spreading and evaporation-condensation mechanisms are responsible for the interface formation. An improved joint shear-strength was obtained after sintering in vacuum (74 MPa) compared with argon (41 MPa). The result of MFXRD indicated formation of Cr-island at... 

Manufacturing of complex-shaped bimetals utilizing two-color powder injection molding (2C-PIM) and three-dimensional printing (3DP) processes, which basically involve sintering of a powder/binder mixture, has been attracted a great interest. This article addresses sintering of biocompatible Co-Cr-Mo alloy for manufacturing stepwise porosity-graded composite structures. Such composite structures provide strength at the core and a porous layer for the tissue growth. To evaluate the process, two grades of gas atomized Co-Cr-Mo powder with an average particle size of 19 and 63 μm were used. Isothermal and non-isothermal sintering behavior of the loose powders under hydrogen and argon... 

A pressureless sintering method was utilized to fabricate metal/ceramic joints out of yttria-stabilized zirconia (3Y-TZP) and stainless steels (SS). Ultrafine (150 nm) and nanoscale (75 nm) 3Y-TZP particles and micrometric 17-4PH, 316L, and 420 SS (<31 μm) powders were tested. Isothermal and nonisothermal sintering behaviors of the powders and composite layers in hydrogen, argon, and vacuum atmospheres were examined. It was found that the mismatch strain between the zirconia ceramic and SS during cosintering is significant, which leads to bond cracking and joint failure. Nevertheless, interlayer diffusion of Zr, Fe, and Cr and the formation of a reaction zone, particularly during vacuum... 

A pseudocapacitive electrode based on mesoporous manganese dioxide (MnO2) was fabricated via the anodic pulse electrodeposition method. Pulse current (PC) has many parameters that affect the physicochemical and electrochemical properties of the material. PC parameters are generally divided into independent and dependent types. Independent pulse parameters consist of the time of applying current (ton), interval time with zero current (toff), and peak current density (Ip). Dependent pulse parameters include duty cycle (θ), frequency (f), and average current density (Ia). In this work, the changes of two independent parameters (ton and toff) at the constant Ip = 2 mA cm-2 on the anodic pulse... 

Manganese dioxide/reduced graphene oxide (MnO2/RGO) nanocomposite material was synthesized by the in-situ anodic pulse electrodeposition method to fabricate symmetric supercapacitors. The effects of the pH value of the electrodeposition bath were considered on the properties of fabricated electrodes. Three pH values of 4, 7, and 10 were evaluated, and physicochemical properties were studied using field-emission scanning and transmission electron microscopy, X-ray diffraction, Fourier-transform infrared spectroscopy, nitrogen gas sorption isotherm, and thermogravimetric analysis. The electrochemical evaluation was performed by galvanostatic charge/discharge (GCD), cyclic voltammetry (CV),... 

Shear lag phenomenon has long been taken into consideration in various structural codes; however, the AISC provisions have not proposed any specific equation to calculate the shear lag ratio in some cases such as fillet-welded connections of front-to-front double channel sections. Moreover, those equations and formulas proposed by structural codes are based on the studies that were conducted on riveted and bolted connections, and can be applied to single channel sections whilst using them for fillet-welded double channels would be extremely conservative due to the symmetrical shape and the fact that bending moments will not develop in the gusset plate, resulting in less stress concentration.... 

This study is concerned with the problem of harmonic disturbance rejection in active magnetic bearing systems. A modified notch filter is presented to identify both constant and harmonic disturbances caused by sensor runout and mass unbalance. The proposed method can attenuate harmonic displacement and currents at the synchronous frequency and its integer multiples. The reduction of stability is a common problem in adaptive techniques because they alter the original closed-loop system. The main advantage of the proposed method is that it is possible to determine the stability margins of the system by few parameters. The negative phase shift of the modified notch filter can be tuned to... 

Group working has an important role in cellular manufacturing systems (CMS) as they can affect the work environment and job executions on machines. The most important factors affecting human resources are aspects of ability and interactional interest among workers in workshops. Here, we present a simple and efficient method considering these two aspects to deal with the assignment of workers to cells. We use interval type-2 fuzzy interactional interest among workers and the capability of working on machines to develop a new concept of cell formation in CMS. By using a multidepot multiple travelling salesman problem (MDmTSP) model, we assign workers to cells and then propose a mathematical...