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Crack initiation and kinking behaviours of spot welded coach peel specimens under cyclic loading
, Article Science and Technology of Welding and Joining ; Volume 12, Issue 8 , 2007 , Pages 696-702 ; 13621718 (ISSN) ; Kokabi, A. H ; Ekrami, A. A ; Motarjemi, A. K ; Sharif University of Technology
2007
Abstract
The present study Is carried out to investigate fatigue crack initiation and kinking behaviours of spot welded coach peel (CP) specimens of low carbon steel sheets subjected to cyclic loading by experimental and finite element analysis methods. Evaluations of fatigue crack growth stages were performed by crack tip plastic strains and J integral analyses and also by microhardness measurements on process zone. According to the experimental and analytical results, fatigue crack initiation and growing stages in the spot welded CP specimens can be divided to three stages. Stage I corresponds to 'gap sharpening stage' observed at the beginning steps of cyclic loading with crack growing on the...
Microstructural evolution in damaged IN738LC alloy during various steps of rejuvenation heat treatments
, Article Journal of Alloys and Compounds ; Volume 512, Issue 1 , January , 2012 , Pages 340-350 ; 09258388 (ISSN) ; Nategh, S ; Ekrami, A. A ; Sharif University of Technology
2012
Abstract
IN738LC is one of the superior nickel base superalloys utilized at high temperatures in aggressive environments. However, experiencing high temperatures and stresses during service causes microstructure deterioration and degradation of mechanical properties in this alloy. To restore the microstructure and mechanical properties of the degraded alloy, rejuvenation heat treatments can be considered. In this study, the evolution of microstructural features in a creep damaged IN738LC superalloy during different stages of rejuvenation heat treatment cycles was investigated. During solution treatment stage, dissolution of coarsened γ′ precipitates, grain boundary films and transition zone around...
Changes of γ′ precipitate characteristics in damaged superalloy IN738LC during different stages of rejuvenation heat treatment cycles
, Article Materials Science and Technology ; Volume 28, Issue 2 , Nov , 2012 , Pages 213-219 ; 02670836 (ISSN) ; Nategh, S ; Ekrami, A. A ; Sharif University of Technology
2012
Abstract
The present study investigates the evolution of γ′ precipitate microstructure in a creep damaged IN738LC superalloy during different stages of rejuvenation heat treatment cycles. Dissolution of coarsened γ′ precipitates in the creep damaged alloy occurred during different solution treatments. The precipitates that did not dissolve completely during solution treatment and those formed during subsequent cooling were considered to be as remnant and cooling precipitates respectively. It was found that higher solution treatment temperatures result in lower volume fraction of remnant precipitates and further formation of cooling precipitates. Slower cooling rates after solution treatment gave the...
Notch-texture strengthening mechanism in commercially pure titanium thin sheets
, Article Materials and Design ; Vol. 55, issue , March , 2014 , p. 683-689 ; Abbasi, R ; Ekrami, A ; Ziaei-Moayyed, A. A ; Sharif University of Technology
2014
Abstract
Simultaneous effects of notch and texture on strengthening mechanisms of rolled thin sheets of commercially pure titanium were investigated. The presence of notch led to the restriction of deformation systems and different fracture behaviors compared to un-notched specimens. The loss of material's ability to accommodate plastic deformation at the notch tip with increase in rolling reductions changed the notch strengthening phenomenon to the notch weakening one. At medium levels of deformation, due to the simultaneous development of a triaxial stress state and strong basal texture at the notch tip, a new strengthening mechanism which is called "notch-texture strengthening mechanism" led to a...
The effect of pre-straining at intermediate temperatures on the mechanical behavior of high-bainite dual phase (HBDP) steels
, Article Materials Science and Engineering A ; Volume 543 , May , 2012 , Pages 224-230 ; 09215093 (ISSN) ; Haghshenas Fatmehsari, D ; Ekrami, A ; Sharif University of Technology
2012
Abstract
High-bainite dual phase (HBDP) steels with 34. vol.% ferrite were subjected to tensile strains of 1%, 3%, and 5% at intermediate temperatures (150-450. °C). Mechanical behavior of pre-deformed steels was then investigated at room temperature. A maximum value for both yield stress and ultimate tensile strength was observed for pre-deformed steels. A minimum elongation was also found in the same pre-deformed specimens at the range of 250-350. °C. It was found that dynamic strain aging (DSA) plays the major role in mechanical properties of pre-strained HBDP steels. The DSA indicator parameter (DSAP) was introduced to evaluate DSA mechanism. Maxima of DSAP were likewise observed at the range of...
Effect of transient liquid phase diffusion bonding on microstructure and properties of a nickel base superalloy rene 80
, Article Materials Science and Engineering A ; Volume 456, Issue 1-2 , 2007 , Pages 93-98 ; 09215093 (ISSN) ; Moeinifar, S ; Kokabi, A. H ; Sharif University of Technology
2007
Abstract
A nickel base superalloy Rene 80 was bonded in the as received cast condition using transient liquid phase diffusion bonding with a Ni-base interlayer. The bonding process was carried out at 1100 °C under argon and vacuum atmospheres for various hold times. The bonds then homogenized at 1206 °C for 1 and 2 h. Microstructures of bonds were studied with optical and scanning electron microscopy. Microstructure studies showed intermetallic compounds within the joint region. However, these intermetallic compounds were removed by a post-bond heat treatment at 1206 °C for 2 h. Shear and hardness tests were undertaken to determine the mechanical properties of bonded samples. Results showed that the...
Fatigue properties of heat-treated 30MSV6 vanadium microalloyed steel
, Article Journal of Materials Engineering and Performance ; Volume 22, Issue 3 , March , 2013 , Pages 830-839 ; 10599495 (ISSN) ; Nategh, S ; Yoozbashizadeh, H ; Ekrami, A ; Sharif University of Technology
2013
Abstract
In the present study, 30MSV6 microalloyed steel was heat treated under different conditions, and the relation between its microstructure and mechanical properties was investigated. Scanning electron microscopy and transmission electron microscopy were used to characterize the microstructure of the heat-treated steel, and the effect of microstructure on tensile strength and fatigue behavior was determined. Microstructural analysis indicated that precipitates were formed at different sites such as grain boundaries and sub-grain boundaries. Furthermore, microstructural studies accompanied by the evaluation of mechanical properties revealed that the optimal heat treatment cycle of 30MSV6...
Improvement in Mechanical Properties of Microalloyed Steel 30MSV6 by a Precipitation Hardening Process
, Article Journal of Iron and Steel Research International ; Volume 20, Issue 5 , 2013 , Pages 66-73 ; 1006706X (ISSN) ; Nategh, S ; Yoozbashizadeh, H ; Ekrami, A ; Sharif University of Technology
2013
Abstract
The microstructural evolutions and mechanical properties of vanadium microalloyed steel (30MSV6) during precipitation hardening were studied. The effects of aging temperature and cooling rate on mechanical strength (yield strength and ultimate tensile strength) were similar. Increasing aging temperature or cooling rate firstly increased the mechanical strength of specimens up to their maximum values, which then decreased with further increase in aging temperature or cooling rate. Microstructural evolutions revealed that cooling rate had significant effects on the pearlite interlamellar spacing and size of pre-eutectoid ferrite. Unlike the effect of austenitizing temperature, the pearlite...
Phase transformation behavior of porous NiTi alloy fabricated by powder metallurgical method
, Article Materials Science and Engineering C ; Volume 29, Issue 7 , 2009 , Pages 2203-2207 ; 09284931 (ISSN) ; Sadrnezhaad, S. K ; Ekrami, A ; Sharif University of Technology
2009
Abstract
Nickel titanium shape memory alloys (NiTi-SMAs) were successfully produced from elemental Ni/Ti powders by powder metallurgical method and then subjected to age treatment. Microstructure was examined by SEM and XRD and phase transformation temperatures were measured by dilatometric method. The phase transformation temperatures increased with both duration and temperature of the age treatment. The porous product exhibited desirable shape memory effect. © 2009 Elsevier B.V. All rights reserved
Prediction of mechanical properties of DP steels using neural network model
, Article Journal of Alloys and Compounds ; Volume 392, Issue 1-2 , 2005 , Pages 177-182 ; 09258388 (ISSN) ; Mousavi Anijdan, S. H ; Ekrami, A ; Sharif University of Technology
2005
Abstract
In this investigation, a neural network model was used to predict mechanical properties of dual phase (DP) steels and sensivity analysis was performed to investigate the importance of the effects of pre-strain, deformation temperature, volume fraction and morphology of martensite on room temperature mechanical behavior of these steels. In order to train the neural network, dual-phase (DP) steels with different morphology and volume fractions of martensite were deformed between 2 and 8%, at high temperature range of 150-450 °C. The results of this investigation show that there is a good agreement between experimental and predicted values and the well-trained neural network has a great...
High temperature mechanical properties of dual phase steels
, Article Materials Letters ; Volume 59, Issue 16 , 2005 , Pages 2070-2074 ; 0167577X (ISSN) ; Sharif University of Technology
2005
Abstract
Dual phase steels with different martensite volume fraction and morphology were tensile tested at temperature range of 25-550 °C. Stress-strain curves of all steels showed serration flow at temperature range of 250-450 °C and smooth flow at the other temperatures. Both yield and ultimate tensile strengths increased with increasing testing temperature up to about 450 °C and then decreased at higher temperatures. At a given temperature, yield stress, tensile strength, and work hardening increased with increasing volume fraction of martensite. Similar behavior was observed by changing martensite morphology from network to fibrous martensite. The change in mechanical properties was related to...
The effect of dynamic strain aging on room temperature mechanical properties of high martensite dual phase (HMDP) steel
, Article Materials Science and Engineering A ; Volume 550 , 2012 , Pages 325-332 ; 09215093 (ISSN) ; Koohbor, B ; Ahadi, K ; Ekrami, A ; Khakian Qomi, M ; Izadyar, T ; Sharif University of Technology
Elsevier
2012
Abstract
AISI 4340 steel bars were heated at 900 °C for one hour, annealed at 738 °C for different durations and oil-quenched in order to obtain dual phase steels with different ferrite volume fractions. A 3% prestrain at the temperature range of 150-450 °C was then imposed to the samples, and room temperature tensile tests were carried out, afterwards. Results indicate that the maximum values for both yield and ultimate tensile strength would exist for the samples pre-strained at the temperature range of 250-300 °C. Also, a sudden drop of the ductility was observed at the mentioned temperature range. The observed behavior might be attributed to the occurrence of dynamic strain aging taken place at...
Effect of Martensite Volume Fraction on Fatigue Properties of Ferrite- Bainite- Martensite Triple Phase Steel
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
The introduction of multi phase steels in recent years resulted in a considerable increase in development of some industries such as automobiles. By inducing soft and hard phases together, these steels could bring better mechanical properties than classical ones. Recent studies on 4340 ferritic- bainitic and ferritic- martensitic dual phase steels, indicate that 34 volume percent ferrite with hard phase, has the best combination of strength, toughness and fatigue properties. In present research, by proper heat treatment on a 4340 steel, it is tried to prepare specimens ferritic- bainitic- martensitic triple phase steels with 34 volume percent of ferrite and different percents of martensite....
Effect of Transient Liquid Phase(TLP)Diffusion Bonding on Fatingue Properties of Al 6061-SiC Composite
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
In the research transient liquid phase bonding of AL6061-SiC composite was performed using copper as interlayer. The joining praocess was performed in various tetemperatures (560c and 580c and 600c) And times (6 and 8 hours). Optimum Joining condition was determined by using optical and of the joint, micro hardness test was performed from the bonding zone to the bulk of the base composite. The fatigue endurance limit of Al6061-SiC composite was determined by several fatigue tests and TLP bonded samples were loaded under achieved endurance limit stress. Finally fatigue fracture surface of both base composite and TLP bonded samples were studied by using of scanning electronic microscope
Effect of TLP Bonding on Microstructure and Thermal Fatigue Properties of Co-Based FSX-414 Superalloy
, Ph.D. Dissertation Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
In this research, transient liquid phase (TLP) bonding of FSX-414 superalloy was investigated using MBF-80 interlayer. The bonding was performed at different temperatures (1050-1200oC) for various times (1-120min). Also, different gap sizes were studied using the interlayer with various thicknesses (25-100µm). Homogenizing treatment was performed at different temperatures (1175-1225oC) and times (1-6h) for the samples with complete isothermal solidification. The microstructure of the samples were studied using the optical, scanning electron and transmission electron microscopes. Also, XRD, SEM/EDS, SEM/WDS and TEM/EDS analyses were used to analyse the observed phases at the joints. To...
The Effect of Martensite Volume Fraction on Toughness of Triple-Phase Steels
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
AISI 4340 steel bars were austenitized at 900°C for 1 hour followed by heating at 740°C (ferrite and austenite region) for 100 min and quenching into a salt bath at 300°C for different times followed by quenching into water to obtain triple phase microstructures with 34 Vol.% ferrite and various martensite (or bainite) contents. Presence of three phases in adjacent of each other confirmed by metallographic analysis and TEM technique. Volume fraction of different phases was measured by image analyser. The results of optical microscopy showed that by increasing VM, morphology of martensite varies from uniform distribution of small spherical network particles to large blocky islands with...
The Effect of Interlayer Composition on Microstructure and Mechanical Properties of Transient Liquid Phase Bonded Dual Phase Steels
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
Interlayer composition as one of the most important factors of TLP bonding could affect bonding region composition and microstructure that both of them govern the mechanical properties of the joint. Due to the risk of substrate microstructure degradation , welding of dual phase steel needs more cautions. TLP bonding ideally acquires joints having more similar microstructure to substrate. Moreover , using this method could avoid the change of base metal microstructure when heat treatment of carbon steel is postponed until after bonding. Fe-based , Ni-based and commercially pure Cu are three different composition has been studied in this work. The bonded samples were investigated by optic and...
The Effect of Pressure on Microstructure and Mechanical Properties of TLP Bonded Dual Phase Steels
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
Dual Phase ferritic-martensitic steels are kind of high strength low alloy steels (HASLA) which are widely used in industry because of their strength and formability. Since welding of dual phase steels in conventional welding methods causes structural change and Subsequently alters mechanical properties of both weld zone and heat affected zone(HAZ), additional operations which are not commercially viable is needed to achieve a dual phase structure in structurally changed regions. In this study, transient liquid phase (TLP) bonding method is used during dual phasing process in order to preserve dual phase ferritic-martensitic structure and avoid extra heat treatment. Applied pressure during...
Microstructure-mechanical Properties Relationship of Transient Liquid Phase Bonded 304 Stainless Steel With a Co-based Interlayer
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
Stainless steels have many applications in different industries like chemistry, medicine and food production. So for using these alloys it is necessary to join them with appropriate method. In this research, microstructure-mechanical properties relationship of 304LC austenitic stainless steel transient liquid phase bonded using a Co-based interlayer was investigated. For this purpose, bonding was conducted at 1180 ℃ for different holding times. Microstructure of the joints was evaluated by optical microscopy (OM) and Scanning Electron Microscopy (SEM). The results showed that isothermal solidification (IS) was completed within 1800s and no intermetallic compound was formed in the joint area...
Evaluation of Microstructure and Fatigue Properties of HSLA-100 Steel Welded by SMAW and FCAW Methods
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
After World War II, steel bearings containing copper element have been developed by the Navy of the United States of America with the HSLA-100 brand. Since 1890 and in order to manufacture tanks and tools for the body of navy equipment, the steel HY 80 was used instead of HSLA-100. Because of the high carbon content, the welding properties of the HY 80 are low. Furthermore, increasing of hardness and decreasing of toughness in the heat-affected zone generated during the welding process lead to susceptibility of this alloy to hydrogen cracking and brittle fracture. Therefore, in order to minimize the cost of welding, low-alloy high strength steel (HSLA) is used which contain copper. Reducing...