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    Investigation of Sintering Mechanism and Phase Evolution in Ternary System of TaC-HfC-ZrC

    , Ph.D. Dissertation Sharif University of Technology Ghaffari, Amir (Author) ; Faghihi Sani, Mohammad Ali (Supervisor) ; Golestani-fard, Farhad (Supervisor)
    Abstract
    Ultra-high temperature ceramics (UHTCs) are a class of materials that have melting points above 3000°C and include borides, carbides and nitrides of some transition metals such as ZrB2, ZrC, HfB2, HfC, HfN, TaC. These compounds are of particular interest because of the unique property combination such as high electrical and thermal conductivity, chemical inertness against molten metals or non basic slags, and good thermal shock resistance. Sintering of these compounds is very difficult due to their high melting point and utilization of sintering aids or new consolidation routes is necessary to achieve high density sintered bodies. In this research, phase evolution and kinetics of diffusion... 

    Effect of electrical parameters on morphology, chemical composition, and photoactivity of the nano-porous titania layers synthesized by pulse-microarc oxidation

    , Article Electrochimica Acta ; Volume 55, Issue 8 , 2010 , Pages 2760-2766 ; 00134686 (ISSN) Bayati, M. R ; Moshfegh, A. Z ; Golestani Fard, F
    2010
    Abstract
    TiO2 layers were grown via pulse type microarc oxidation process under different applied voltages, frequencies, and duty cycles. Surface chemical composition and phase structure of the synthesized layers were studied utilizing X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). Furthermore, scanning electron microscope (SEM) and atomic force microscope (AFM) were employed to investigate surface morphology and topography of the layers. It was revealed that the layers had a porous structure with both anatase and rutile phases. The anatase relative content in the layers increased with the applied frequency; meanwhile, it decreased with duty cycle at low applied voltages, but... 

    Densification and grain growth of nanocrystalline 3Y-TZP during two-step sintering

    , Article Journal of the European Ceramic Society ; Volume 28, Issue 15 , 2008 , Pages 2933-2939 ; 09552219 (ISSN) Mazaheri, M ; Simchi, A ; Golestani Fard, F ; Sharif University of Technology
    2008
    Abstract
    Two-step sintering (TSS) was applied on nanocrystalline yttria tetragonal stabilized zirconia (3Y-TZP) to control the grain growth during the final stage of sintering. The process involves firing at a high temperature (T1) followed by rapid cooling to a lower temperature (T2) and soaking for a prolonged time (t). It is shown that for nanocrystalline 3Y-TZP (27 nm) the optimum processing condition is T1 = 1300 °C, T2 = 1150 °C and t = 30 h. Firing at T1 for 1 min yields 0.83 fractional density and renders pores unstable, leading to further densification at the lower temperature (T2) without remarkable grain growth. Consequently, full density zirconia ceramic with an average grain size of 110... 

    Modeling Catalyst Deactivation in Catalytic Wet Air Oxidation of Phenol in Fixed Bed Three-Phase Reactors

    , M.Sc. Thesis Sharif University of Technology Golestani, Akram (Author) ; Kazemeini, Mohammad (Supervisor) ; Khorasheh, Farhad (Supervisor)
    Abstract
    In the present work, wet air oxidation of phenol over 7/3 MnO2/CeO2 composite oxide catalyst in trickle-bed and packed-bubble column reactors was modeled. Complexity of wet air oxidation reactions and catalyst poisoning with carbonaceous groups, on the surface and in the pores of catalyst, make the modeling process complicated. Plurality of mass balance equations which are confirmed in the catalyst pellet and in dynamic and static bed phase, also the equation of catalyst deactivation, lead us solve them simultaneously. In addition, the equations are two dimension and unsteady state and carbon of oxidation intermediates are present which make the modeling process more complicated. We are... 

    Micro-arc oxidized S-TiO2 nanoporous layers: Cationic or anionic doping?

    , Article Materials Letters ; Volume 64, Issue 20 , 2010 , Pages 2215-2218 ; 0167577X (ISSN) Bayati, M.R ; Moshfegh, A. Z ; Golestani Fard, F ; Sharif University of Technology
    2010
    Abstract
    S-doped TiO2 layers were grown on titanium substrates by MAO process. SEM results revealed a porous morphology with a pore size of 40-100 nm. Our XRD analysis showed that the anatase relative content reached its maximum value at the voltage of 500 V. The existence of sulfur in the states of S 4+ and S6+ which substituted Ti4+ in the titania crystalline lattice was confirmed by XPS results; meanwhile, no S 2- was detected. That is, a cationic doping was observed. EDS results showed that sulfur concentration in the layers increased with the voltage. The band gap energy was also calculated as 2.29 eV employing a UV-Vis spectrophotometer  

    On the photocatalytic activity of the sulfur doped titania nano-porous films derived via micro-arc oxidation

    , Article Applied Catalysis A: General ; Volume 389, Issue 1-2 , 2010 , Pages 60-67 ; 0926860X (ISSN) Bayati, M. R ; Moshfegh, A. Z ; Golestani Fard, F ; Sharif University of Technology
    2010
    Abstract
    Sulfur doped TiO2 layers containing nano/micro-sized pores were synthesized by micro-arc oxidation process. Effect of the applied voltage and the electrolyte composition on physical and chemical properties of the layers was investigated using SEM, AFM, XRD, XPS, and EDS techniques. A UV-vis spectrophotometer was also used to study optical properties of the layers. It was found that the doped layers were porous with a pore size of 40-170 nm. They consisted of anatase and rutile phases with varying fraction depending on the applied voltage and electrolyte concentration. Our XPS investigations revealed the existence of sulfur in the forms of S4+ and S6+ states which substituted Ti4+ in the... 

    Synthesis of narrow band gap (V2O5)x-(TiO2)1-x nano-structured layers via micro arc oxidation

    , Article Applied Surface Science ; Volume 256, Issue 9 , 2010 , Pages 2903-2909 ; 01694332 (ISSN) Bayati, M. R ; Moshfegh, A. Z ; Golestani Fard, F ; Sharif University of Technology
    2010
    Abstract
    V2O5-TiO2 layers with a sheet-like morphology were synthesized by micro arc oxidation process for the first time. Surface morphology and topography of the layers were investigated by scanning electron microscope (SEM) and atomic force microscope (AFM). Phase structure and chemical composition of the layers were also studied by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) techniques. It was revealed that the composite layers had a sheet-like structure average thickness of which was about 100 nm depending on the applied voltage. The layers consisted of anatase, rutile, and vanadium pentoxide phases fractions of which varied with the applied voltage. The optical properties... 

    In situ growth of vanadia-titania nano/micro-porous layers with enhanced photocatalytic performance by micro-arc oxidation

    , Article Electrochimica Acta ; Volume 55, Issue 9 , 2010 , Pages 3093-3102 ; 00134686 (ISSN) Bayati, M. R ; Moshfegh, A. Z ; Golestani Fard, F ; Sharif University of Technology
    2010
    Abstract
    Micro-arc oxidation process was used to synthesize V2O5-TiO2 porous layers for the first time. Surface morphology and topography of the layers were investigated by scanning electron microscope (SEM) and atomic force microscope (AFM). X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) techniques were also employed to evaluate phase structure and chemical composition of the layers. It was found that the V2O5-TiO2 layers consisted of anatase, rutile, and vanadium pentoxide phases fraction of which varied with the applied voltage and the electrolyte concentration. It was also revealed that pore size and surface roughness increased with the applied voltage and the electrolyte... 

    Master sintering curves of a nanoscale 3Y-TZP powder compacts

    , Article Ceramics International ; Volume 35, Issue 2 , 2009 , Pages 547-554 ; 02728842 (ISSN) Mazaheri, M ; Simchi, A ; Dourandish, M ; Golestani Fard, F ; Sharif University of Technology
    2009
    Abstract
    The sintering behavior of commercially available granulated ZrO2-3 mol% Y2O3 (3Y-TZP) powder compacts with an aggregate size of 75 nm was studied. The shrinkage response of the powder compacts during non-isothermal sintering was measured in a sensitive dilatometer at different heating rates. Densification and grain growth were also studied after isothermal firing in air according to different sintering cycles. The sintering and grain growth activation energy was estimated to be QS = 485 ± 12 kJ mol-1 and QG = 546 ± 23 kJ mol-1, respectively. Using the estimated Q-values, the master curves for sintering and grain growth were established and used for prediction of the densification and... 

    Molten salt synthesis of a SiC coating on graphite flakes for application in refractory castables

    , Article Ceramics International ; 2016 ; 02728842 (ISSN) Masoudifar, S ; Bavand Vandchali, M ; Golestani Fard, F ; Nemati, A ; Sharif University of Technology
    Elsevier Ltd  2016
    Abstract
    A silicon carbide coating was formed on the surface of graphite flakes by reaction of molten Si with carbon at 1100-1300. °C in a 95%KCl-5%NaF molten salt under Ar atmosphere. The effect of temperature and Si/graphite ratio in the initial mixture on the quality and the amount of SiC were investigated by XRD and SEM/EDS analyses. Also, the water wettability, oxidation resistance and zeta potential of un-coated and coated graphite were examined by TGA analysis and sedimentation test. The results show the amount of coating to increase in the coated flakes with increasing temperature and Si/graphite ratio. The SiC coating improves water wettability of graphite and acts as a protective layer to... 

    Catalytic graphitization behavior of phenolic resins by addition of in situ formed nano-Fe particles

    , Article Physica E: Low-Dimensional Systems and Nanostructures ; Volume 101 , 2018 , Pages 50-61 ; 13869477 (ISSN) Rastegar, H ; Bavand Vandchali, M ; Nemati, A ; Golestani Fard, F ; Sharif University of Technology
    Elsevier B.V  2018
    Abstract
    This work presents the catalytic graphitization process of phenolic resins (PR's) by addition of in situ nano-Fe particles as catalyst. Pyrolysis treatments of prepared compositions including various contents of nano-Fe particles were carried out at 600–1200 °C for 3 h under reducing atmosphere and graphitization process were evaluated by different techniques such as X-Ray diffraction (XRD), Field Emission Scanning Electron Microscopy (FESEM), High Resolution Transmission Electron Microscopy (HRTEM), Simultaneous Thermal Analysis (STA) and Raman spectroscopy that mainly performed to identify the phase and microstructural analysis, oxidation resistance and extend of graphitized carbon... 

    Phase and microstructural evolution of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resin

    , Article Ceramics International ; 2018 ; 02728842 (ISSN) Rastegar, H ; Bavand vandchali, M ; Nemati, A ; Golestani Fard, F ; Sharif University of Technology
    Elsevier Ltd  2018
    Abstract
    In the present paper, phase and microstructural characterization of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resins as binder were investigated. Initially, phenolic resin was modified using various amounts of Fe particles as catalyst originated from iron nitrate ([Fe(NO3)3·9H2O]). The MgO-C matrix compositions were prepared by using 7% of modified phenolic resin, shaped and cured at 200 °C for 24 h. The cured samples were coked in the temperature range from 800 to 1400 °C and then characterized by XRD and FE-SEM techniques. Based on attained results, in-situ graphitic carbons, particularly in carbon nanotubes (CNTs) network were gradually formed from Fe-catalyzed... 

    Phase and microstructural evolution of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resin

    , Article Ceramics International ; Volume 45, Issue 3 , 2019 , Pages 3390-3406 ; 02728842 (ISSN) Rastegar, H ; Bavand vandchali, M ; Nemati, A ; Golestani Fard, F ; Sharif University of Technology
    Elsevier Ltd  2019
    Abstract
    In the present paper, phase and microstructural characterization of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resins as binder were investigated. Initially, phenolic resin was modified using various amounts of Fe particles as catalyst originated from iron nitrate ([Fe(NO3)3·9H2O]). The MgO-C matrix compositions were prepared by using 7% of modified phenolic resin, shaped and cured at 200 °C for 24 h. The cured samples were coked in the temperature range from 800 to 1400 °C and then characterized by XRD and FE-SEM techniques. Based on attained results, in-situ graphitic carbons, particularly in carbon nanotubes (CNTs) network were gradually formed from Fe-catalyzed... 

    A strategy for single-step elaboration of V2O 5-grafted TiO2 nanostructured photocatalysts with evenly distributed pores

    , Article Journal of Alloys and Compounds ; Volume 509, Issue 21 , 2011 , Pages 6236-6241 ; 09258388 (ISSN) Bayati, M. R ; Molaei, R ; Moshfegh, A. Z ; Golestani-Fard, F ; Sharif University of Technology
    2011
    Abstract
    V2O5-TiO2 nanostructured porous layers were grown through micro arc oxidation of titanium in vanadate containing electrolytes. This study sheds light on the effect of the electric current type on the photocatalytic performance of the layers. Surface morphology of the layers was investigated by SEM. The results revealed a porous structure with a pores size of 30-180 nm depending on the frequency and the duty cycle. A uniform porous structure was obtained under the pulse-DC regime. Topographical investigations revealed a rough surface which is favorable for catalytic applications. Our XRD and XPS results showed that the layers consisted of anatase, rutile, and vanadium oxide phases whose... 

    (WO3)x-(TiO2)1-x nano-structured porous catalysts grown by micro-arc oxidation method: Characterization and formation mechanism

    , Article Materials Chemistry and Physics ; Volume 124, Issue 1 , 2010 , Pages 203-207 ; 02540584 (ISSN) Bayati, M. R ; Moshfegh, A. Z ; Golestani Fard, F ; Molaei, R ; Sharif University of Technology
    2010
    Abstract
    Very recently, we fabricated (WO3)x-(TiO 2)1-x layers via micro-arc oxidation process under different applied voltages. Morphological and topographical studies, accomplished by SEM and AFM techniques, revealed that the pores size as well as the surface roughness increased with the voltage. Phase structure and chemical composition of the layers were also investigated by XRD and XPS and the results showed the grown layers consisted of titanium and tungsten oxides. It was found that WO3 dispersed in the TiO2 matrix and also doped into the TiO2 lattice. In addition, optical properties of the synthesized layers were studied employing a UV-vis spectrophotometer. Band gap energy of the layers was... 

    Diffusion and solid solution formation between the binary carbides of TaC, HfC and ZrC

    , Article International Journal of Refractory Metals and Hard Materials ; Volume 41 , 2013 , Pages 180-184 ; 02634368 (ISSN) Ghaffari, S. A ; Faghihi Sani, M. A ; Golestani Fard, F ; Nojabayy, M ; Sharif University of Technology
    2013
    Abstract
    In this work, phase evolution, solid solution formation and diffusion behavior of three binary systems, including TaC-HfC, TaC-ZrC and HfC-ZrC, were investigated. In this regard, pure carbide powders of TaC, HfC, and ZrC were selected as starting raw materials. The prepared samples were heat treated at 2000 C for 1 hour in Ar atmosphere. For each system, three compositions were chosen for phase evolution investigation by X-ray diffractometer. Moreover, three couple samples were prepared for diffusion behavior survey through SEM/EDX analyses. It was found that ZrC diffuses faster in TaC structure rather than HfC and a single phase solid solution phase with hosting TaC is formed in TaC-HfC and... 

    Pressureless sintering of Ta0.8Hf0.2C UHTC in the presence of MoSi2

    , Article Ceramics International ; Volume 39, Issue 2 , 2013 , Pages 1985-1989 ; 02728842 (ISSN) Ghaffari, S. A ; Faghihi Sani, M. A ; Golestani Fard, F ; Ebrahimi, S ; Sharif University of Technology
    2013
    Abstract
    Ta0.8Hf0.2C ceramic has the highest melting point among the known materials (4000 °C). However, this high melting point makes the ceramic difficult to be sintered at temperatures lower than 2300 °C, pressurelessly. The purpose of this study is to consolidate Ta 0.8Hf0.2C UHTC by pressureless sintering at 2000 °C using MoSi2 as sintering aid. In this regard, effect of different amounts of MoSi2 on sintering behavior of Ta0.8Hf 0.2 UHTC was investigated. It was observed that condensation of the UHTC after sintering at 2000 °C was enhanced by increasing MoSi2 content and the highest relative density of 95% was obtained in the presence of 24 vol.% MoSi2. XRD pattern of the sintered UHTC... 

    Spark plasma sintering of TaC-HfC UHTC via disilicides sintering aids

    , Article Journal of the European Ceramic Society ; Volume 33, Issue 8 , 2013 , Pages 1479-1484 ; 09552219 (ISSN) Ghaffari, S. A ; Faghihi-Sani, M. A ; Golestani Fard, F ; Mandal, H ; Sharif University of Technology
    2013
    Abstract
    Ta0.8Hf0.2C ceramic has the highest melting point among the known materials (4000°C). Spark plasma sintering is a new route for consolidation of materials, specially ultra high temperature ceramics (UHTCs), which are difficult to be sintered at temperatures lower than 2000°C.The purpose of this study is to consolidate Ta0.8Hf0.2C by spark plasma sintering at low temperature using MoSi2 and TaSi2 as sintering aid. In this regard, effect of different amounts of sintering aids and carbides ratio on densification behavior and mechanical properties of Ta1-xHfxC were investigated.Fully consolidation of Ta0.8Hf0.2C was achieved in presence of 12vol.% sintering aid after sintering at 1650°C for 5min... 

    Fabrication of HAp-8YSZ composite layer on Ti/TiO2 nanoporous substrate by EPD/MAO method

    , Article Materials Letters ; Volume 65, Issue 23-24 , 2011 , Pages 3421-3423 ; 0167577X (ISSN) Hekmatfar, M ; Moshayedi, Sh ; Ghaffari, S. A ; Rezaei, H. R ; Golestani Fard, F ; Sharif University of Technology
    2011
    Abstract
    Zirconia/Hydroxyapatite composites containing 20-50 wt.% 8YSZ were prepared on Ti/TiO2 substrates by electrophoretic deposition (EPD)/micro-arc oxidation (MAO) process. Titania, as an inner layer, was grown on the Ti plates using MAO treatment in order to form a strong join between substrate and HAp. These composites were produced by EPD in ethanol containing ZrO2/HAp particles at 50, 100 and 150 V in 1 min. Asprepared samples were sintered at 900, 1100 and 1300 °C. HAp, β-TCP, CaZrO3 phases were identified using X-ray diffractometry analysis (XRD). Scanning electron microscopy (SEM) utilized to study the surface morphology indicated a crack free microstructure at 1300 °C  

    Coating of graphite flakes with MgO/carbon nanocomposite via gas state reaction

    , Article Journal of Alloys and Compounds ; Volume 500, Issue 1 , June , 2010 , Pages 74-77 ; 09258388 (ISSN) Sharif, M ; Faghihi Sani, M. A ; Golestani Fard, F ; Saberi, A ; Soltani, A. K ; Sharif University of Technology
    2010
    Abstract
    Coating of graphite flakes with MgO/carbon nanocomposite was carried out via gaseous state reaction between mixture of Mg metal, CO gas and graphite flakes at 1000 °C. XRD and FE-SEM analysis of coating showed that the coating was comprised of MgO nano particles and amorphous carbon distributed smoothly and covered the graphite surface evenly. Thermodynamic calculations were employed to predict the reaction sequences as well as phase stability. The effect of coating on water wettability and oxidation resistance of graphite was studied using contact angle measurement and TG analysis, respectively. It was demonstrated that the reaction between Mg and CO could result in MgO/C nanocomposite...