Sharif Digital Repository

Burr in drilling plays an important role on product quality, so analysis the burr height is essential at the final production. This paper presents the application of Taguchi method for survey the burr height by adding ultrasonic vibration to the process. In this paper L18 orthogonal array based on Taguchi techniques was used in the design of experiments. Analysis of Variance (ANOVA) was used to determination the effect of drilling parameter on burr formation. Influence of spindle speed, feed rate and percentage of SiC particle was investigated in with and without ultrasonic assisted drilling. In this paper drilling of Al/SiCp MMCs with 5, 15 and 20 wt% of particulate SiC in dry drilling... 

We present an efficient method to control the evolution of unsteady cloud cavitation around the CAV2003 benchmark hydrofoil using passive cavitation controllers so called cavitation-bubble generators (CGs). Cavitation control may be used in many engineering applications, particularly in the marine and turbo machinery field. We first simulated the unsteady cavitating flow around the hydrofoil without CGs using a Partially-averaged Navier–Stokes (PANS) method, and validated the acquired results against experimental data. We coupled the turbulence model with a mass transfer model and successfully implemented it in the open source toolbox OpenFOAM. Next, we studied the effect of different CGs on... 

The authors apologize for omitting to acknowledge the prior work of Javadi et al. wherein they used an appendage as a passive controller to stabilize the cavitation on a 2-D hydrofoil [1]. This paper is an extension of the ideas presented in [1]. Herewith, we would like to acknowledge the omission of the mentioned paper through citing this article in the original paper, as listed below. © 2019 Elsevier Inc  

Unsteady cloud cavitation phenomenon is an important subject due to its undesirable effects in various applications such as ship propeller, rudder and hydraulic machinery systems. We present an efficient passive control method to control the cavitation instabilities which may be caused by the shedding of cavity structures in the vicinity of the solid surface of an immersible body. We proposed a passive control method so called Cylindrical Cavitating-bubble Generators (CCGs) on the surface of a benchmark hydrofoil and analyzed the effects of this passive controller on the dynamics of the unsteady cloud cavitation. First we modeled the unsteady cavitating flow around the hydrofoil without CCGs... 

In this study, natural super-cavitating flow around three different conical cavitators with wedge angles of 30°, 45° and 60° is investigated. We apply the k−ϵ turbulence model and the volume of fluid (VOF) technique to numerically study the three-dimensional cavitating flow around the cavitators. The turbulence approach is coupled with a mass transfer model which is implemented into the finite-volume package. Simulations are performed for different cavitation numbers. Finally, the effects of some important parameters such as the cavitation index, inlet velocity, Froude number and wedge angle of cavitators on the geometrical characteristics of the super-cavities are discussed. Our numerical... 

Metal matrix composites (MMCs) have received considerable attention due to their excellent engineering properties. However, poor machinability has been the main deterrent to their substitution for metal parts. The hardness and abrasive nature of reinforcement phase causes rapid tool wear during machining which results in high machining costs. In this study, the effect of SiC particles (5, 15 & 20 percent) on tool wear in turning process is experimentally investigated. Continuous dry turning of Al/SiC particulate metal matrix composite produced by powder metallurgy and utilizing titanium carbide inserts has been achieved as the test method. The influence of machining parameters, e.g. cutting... 

Prediction of shear plane angle is a way for prediction of the mechanism of chip formation, machining forces and so on. In this study, Merchant and Lee-Shaffer theories are used to predict the shear plane angles and cutting forces in machining of Al/SiC p MMC. The experimental cutting forces are compared with the calculated cutting force based on shear plane angles extracted from Merchant and Lee-Shaffer theories. The variation of these cutting forces with cutting speed, feed rate and depth of cut has been discussed. The results show that Merchant theory may be used as a good method for prediction of chip formation in machining of Al/SiC p MMC  

Prediction of shear plane angle is a way for prediction of the mechanism of chip formation, machining forces and so on. In this study, Merchant and Lee-Shaffer theories are used for prediction of shear plane angles and cutting forces in machining of Al/SiC p MMC with 20% of SiC as reinforcement particles. The experimental cutting forces are compared with the calculated cutting force based on shear plane angles extracted from Merchant and Lee-Shaffer theories. The variation of these cutting forces with cutting speed, feed rate and depth of cut has been discussed. The results showed that Merchant theory may be used as a good method for prediction of chip formation in machining of Al/SiC p MMC  

Preciseness and finished surface quality are the significant factors of final products, especially in a number of drilling processes. Burr is usually considered a negative outcome in assembly procedures. One way to reduce or remove burr and improve surface roughness in metal cutting is to employ ultrasonic vibration in the drilling process. In this paper, the effects of ultrasonic vibration on burr size reduction, drilling force and surface roughness with two different vibration systems are investigated. To this end, two vibration structures were built, one to excite the workpiece (the workpiece vibration system) and the other to vibrate the tool (the tool vibration system). Besides, the... 

Metal matrix composites (MMCs) have received considerable attention due to their excellent engineering properties. Accuracy and surface finish play an important role in modern industry. Undesired projections of materials, known as burrs, reduce the part quality and negatively affect the assembly process. In this study, reducing burr size in drilling of MMC is performed by adding ultrasonic vibration to the process. Al/SiC p MMC with 5 wt% of SiC particulates in dry drilling operation with HSS drill tools coated with TiN was investigated. The effect of ultrasonic assistance on burr size was studied. The results demonstrate that under suitable ultrasonic vibration conditions, in comparison...