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Spot Resistance Welding of St12 and HSLA Steels in Different Thicknesses
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amirhosein (Supervisor) ; Ekrami, Aliakbar (Supervisor)
Abstract
High-strength low alloy (HSLA) E275 developed specifically for automotive application. Also St12 Steel is used in autobodies. On the other hand the resistance spot weld of dissimilar materials is generally more challenging than that of similar materials due to differences in the physical, chemical and mechanical properties of the base metals. The influence of the primary welding parameters affecting the heat input such as; current and time on the morphology, fracture mode, microhardness, and tensile shear load bearing capacity of dissimilar welds between HSLA E275 steel and St12 steel in two different thicknesses (1,2 mm) has been investigated in this study which consisted six group. The...
Security Enhancement Wireless Body Sensor Networks
, M.Sc. Thesis Sharif University of Technology ; Jahangir, Amirhosein (Supervisor) ; Nazarishirejini, Ali Asghar (Supervisor)
Abstract
The use of wearable surveillance systems and wireless body sensor networks is an economical solution to medical care, which is capable of detecting abnormal conditions early, and by controlling the health status and enabling one to engage in normal and daily activities, improves the patient's quality of life. Information and communication security is very important in this area and its violation may even endanger the life of the patient. The selection and application of the appropriate security mechanism for a wireless body sensor network is subject to consider the requirements and limitations of the network. One of the most important security requirements in this area is the...
Investigation of Operation Principles and Design of the Terahertz Oscillators and Detectors Based on Intrinsic Josephson Junctions in Layered Superconductors
, M.Sc. Thesis Sharif University of Technology ; Fardmanesh, Mehdi (Supervisor)
Abstract
Trahertz gap science and technology is becoming more and more attractive due to the wide range of applications in medical science, communications and security. In addition, this band connect the optical and microwave devices. In this thesis, special optical structures composed of superconducting nanostructure based on the elemental type-II and layered high-Tc superconductors are proposed. The photonic band structure and the optical S-matrix are calculated for these proposed structures for different geometrical values. Such structures produce terahertz (THz) photonic band gap, which is controlled by the temperature and geometrical parameters. In addition, the proposed structures show...
A Parametric Study on Application and Analysis of Beam to Column "Reversed Channel" Connection in Tubular Systems
, M.Sc. Thesis Sharif University of Technology ; Mofid, Massoud (Supervisor)
Abstract
Today steel tubular systems are used more than before, especially in recent years. A difficulty with this type of systems is making beam to column connections using bolts due to no access to holes of bolts from the inside of tube or hollow circular column. Reverse channel connection is devised and introduced to prevail this problem. Access to holes in this connection is from the inside of channel. In this connection, the web of the channel is connected to steel beam using bolts and the two legs of channel is welded to face of tube column.
This type of connection does include some innovations; not too many researchers work on different versions of this connection. This thesis provides an...
This type of connection does include some innovations; not too many researchers work on different versions of this connection. This thesis provides an...
Friction Stir Welding of 7075 Aluminum Alloy
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
In this research, Friction stir welding (FSW) of 7075-O and 7075-T6 aluminum alloys was performed to investigate the effects of the base material conditions, effects of process parameters on the FSW characteristics and optimum parameters which lead to best mechanical properties of joints. The experimental results indicated that the base material condition has a significant effect on weld morphologies, weld defects, and mechanical properties of joints. The optimum parameters were 1230 rpm and 60 mm/min for 7075-O and 1230 rpm and 100mm/min for 7075-T6. Also, Double welded friction stir welding of 7075 aluminum alloy was performed to investigate the effects of the second pass of weld on the...
Investigations on Microstructure and Mechanical Properties of Mg Based Nanocomposite Fabricated by Friction Stir Processing
, Ph.D. Dissertation Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
The aim of this research is to fabricate Mg based nanocomposite by friction stir processing and investigation of the process parameters on the microstructure and mechanical properties of the nanocomposite. In order to this aim, alumina nanoparticles as reinforcement were poured in the groove, with 5mm depth, and due to rotation of friction stir tool, these nanoparticles were mixed with the matrix and nanocomposite was produced. To reach to the best condition in nanocomposite fabrication, the effect of friction stir processing parameters such as, tool rotation speed, tool design, number of friction stir passes, cooling media and reinforcement percent on microstructure, hardness, tensile...
Terahertz radiation power characterization and optimization of stack of intrinsic Josephson junctions
, Article IEEE Transactions on Applied Superconductivity ; Volume 22, Issue 4 , 2012 ; 10518223 (ISSN) ; Kamrani, H ; Fardmanesh, M ; Sharif University of Technology
2012
Abstract
Terahertz radiation of the stack of intrinsic Josephson junctions in the mesa structure of the layered high- T c superconductors is analyzed and presented in this paper. The dependence of the radiated power to the geometrical parameters, cavity-waveguide boundaries, and magnetic and electric biases has been investigated. This has been done by numerical calculation of the previously proposed coupled sine-Gordon equations, which characterize the electromagnetic dynamics of the stack of the intrinsic Josephson junctions. Using the obtained numerical results from these coupled equations, the effect of the design parameters, such as dimensions of the mesa structure, the magnitude of the applied...
Effect of Variations in Flux Composition on Mechanical Properties and Microstructure of Weld Metal of Self-shielded Flux-cored arc Welding
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
Flux-cored arc welding has become prevalent in the recent decades worldwide. One of the variants of this welding method is self-shielded welding which requires no external shielding, neither with mineral flux nor with shielding gases. In this study, the variation of microstructure and mechanical properties of flux-cored self-shielded welds was investigated and optimization of this properties was also carried out. For this purpose, a basic combination of powders was chosen from the literature to fabricate the flux-cored wire. These powders contain fluorine, calcium carbonate, aluminum, magnesium and iron. Then, same amount of alloying elements such as molybdenum and nickel was added to this...
Friction Stir Soldering of Copper Coated Graphite-Copper Joints by Sn-Pb Solder
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
Friction stir soldering (FSS) or brazing (FSB) as an emerging joining process, was first developed to resolve some shortcomings in FSLW and FSSLW such as excessive IMC layer thickness and confined bond area. Although it has advantages over conventional furnace soldering and/or brazing, including localized heating, less detrimental thermal effects on the substrates and capability to reduce the amount of voids at the joint interface. The aim of this study is to investigate the effects of rotational speed, traverse speed and plunge depth of the pinless tool on the shear strength and electrical resistivity of the copper-coated graphite-copper FSSed joints with the aid of Sn-37Pb solder alloy. At...
The Relationship between Microstructure and Mechanical Properties of AA1050/MMO Nanocomposite Fabricated by Friction Stir Processing
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
Ultra-fine and fine-grained aluminum matrix nano-composites were fabricated by friction stir processing (FSP) of 1050 Al alloy sheets containing 6 vol% volume fractions of pre-inserted MMO nanoparticles. Annealed sheets were processed at different rotational (w=800-2000 rpm) and traverse speeds (v-50-200 mm/min). A special design tool (concave shoulder and cylindrical pin with regular threads) without changing the rotation and traveling directions was utilized. It is shown that the best and highest desired mechanical properties of the base metal is attained at w=1600 rpm and v =100 mm/min through one single pass. The structure of grains are changed due to the applied severe plastic...
Investigation on the wear properties of Ti/TiC/TiN composite coatings prepared by powder cored wires through TIG method at nitrogen atmosphere on titanium substrate
, Article Materials Research ; Volume 22, Issue 2 , 2019 ; 15161439 (ISSN) ; Ammari Allahyari, A ; Sharif University of Technology
Universidade Federal de Sao Carlos
2019
Abstract
In this present study, Tungsten Inert Gas (TIG) welding and powder filled cored wires with nitrogen shielding gas were utilized to produce TiC and TiN surface composite coatings on the titanium (Ti) sheet substrate. The TIG procedure was done at same welding parameters for all of prepared samples. Phase analysis and microstructures were done by X-ray Diffraction (XRD), Energy-Dispersive X-ray Spectroscopy (EDS), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). The obtained results from XRD and EDS demonstrated that the presence of crystalline phases of TiC, TiN and Ti. SEM and OM exhibited formation of the spherical and dendritic TiC particles in a martensitic matrix and also,...
Investigation on the wear properties of Ti/TiC/TiN composite coatings prepared by powder cored wires through TIG method at nitrogen atmosphere on titanium substrate
, Article Materials Research ; Volume 22, Issue 2 , 2019 ; 15161439 (ISSN) ; Allahyari, A. A ; Sharif University of Technology
Universidade Federal de Sao Carlos
2019
Abstract
In this present study, Tungsten Inert Gas (TIG) welding and powder filled cored wires with nitrogen shielding gas were utilized to produce TiC and TiN surface composite coatings on the titanium (Ti) sheet substrate. The TIG procedure was done at same welding parameters for all of prepared samples. Phase analysis and microstructures were done by X-ray Diffraction (XRD), Energy-Dispersive X-ray Spectroscopy (EDS), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). The obtained results from XRD and EDS demonstrated that the presence of crystalline phases of TiC, TiN and Ti. SEM and OM exhibited formation of the spherical and dendritic TiC particles in a martensitic matrix and also,...
Investigation of Creep Properties of Transient Liquid Phase Bonding of FSX-414 Co-based Superalloy
, M.Sc. Thesis Sharif University of Technology ; Ekrami, Ali Akbar (Supervisor)
Abstract
The repair and production of Ni-based and Co-based superalloy parts have high importance in Oil and Gas, and Aerospace industries. Due to this issue, Transient Liquid Phase bonding is one of the most reliable welding methods for repair parts and fabricating new parts.In the present study, creep properties of similar transient liquid phase bonding of FSX-414 Co-based superalloy has been investigated and compared with creep properties of the un-bonded base metal. Firstly, the optimum condition of the bonding process was resulted from microstructural observations from different bonding conditions. Then, cylindrical samples for the aim of creep test specimens were fabricated in two different...
Microstructure and Mechanical Properties of Hybrid Aluminum Matrix Composite Reinforced by Graphite Particles and Zirconium Oxide Nanoparticles Fabricated by Friction Stir Processing
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
In this research, aluminum matrix composites (AMCs) reinforced by different contents of zirconium dioxide nanoparticles, graphite microparticles, and a mixture of both with various hybrid ratios, into a cold-rolled Aluminum1050 as base metal, fabricated by 4-passes friction stir processing. Observations show that the processing of composites reinforced by Gr particles is significantly hard due to the low friction coefficient of graphite resulting in the decline in the maximum temperature during the process and the type of base metal. The mixtures of graphite and zirconia resulted in more homogenous dispersion of particles in the matrix due to deterring a drastic drop in friction coefficient...
Design and Manufacture of Friction Stir Spot Welding (FSSW) Machine with Ability of Refilling and Study on Effects of Welding Parameters on Al1100 Joint
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossein (Supervisor)
Abstract
Friction Stir Spot Welding (FSSW) with ability of refilling weld’s keyhole, is one of the new solid state joining processes which have gained many applications, especially in automobile industry. Considering newness of the process, first part of this study has been dedicated to design and manufacture of a FSSW machine which is done entirely by author of this study. Second part was survey on effect of parameters such as Tool rotation speed, Weld time, and Forge time for refilling the hole, on properties of an aluminum joint. After welds were made, specimens were subjected to Lap-shear tensile test, after that, studies on macro and microstructure have been carried out. Generally an increase in...
Investigation of Wear Resistance and Microstructure of Ti-CP Coated by TIG Hardfacing Method Using Cored Wire Electrodes in Argon/Nitrogen Atmosphere
, M.Sc. Thesis Sharif University of Technology ; Kokabi, Amir Hossain (Supervisor)
Abstract
In present study, a CP-Ti surface was coated with cored wire electrodes filled with graphite powder by means of TIG cladding technique. The process was performed under controlled atmosphere with different composition of Argon and Nitrogen. The parameters of the process were changed in order to investigate the resulting effect on the coating microstructure and the wear properties. The microstructure and the composition in the weld and heat affected zone were carefully investigated by optical microscope, SEM, EDS and XRD. As the result, TiC dendrites were produced in-situ with different morphologies which are dependent on variation of the parameters. Moreover, TiN dendrites were in-situ...
Diffusion induced isothermal solidification during transient liquid phase bonding of cast IN718 superalloy
, Article Canadian Metallurgical Quarterly ; Vol. 53, issue. 1 , 2014 , p. 38-46 ; Ekrami, A ; Kokabi, A. H ; Sharif University of Technology
2014
Abstract
In transient liquid phase (TLP) bonding for commercial applications, one of the important key parameters is the holding time required for complete isothermal solidification tIS, which is a prerequisite for obtaining a proper bond microstructure. The objective of the study is to analyse the isothermal solidification kinetics during TLP bonding of cast IN718 nickel based superalloy. Experiments for TLP bonding were carried out using a Ni-7Cr-4.5Si-3Fe-3.2B (wt-%) amorphous interlayer at several bonding temperatures (1273-1373 K). The time required to obtain TLP joints free from centreline eutectic microconstituents was experimentally determined. Considering the solidification behaviour of...
A study on thermal responses, microstructural issues, and natural aging in gas tungsten arc welding of AA2024-T4
, Article Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture ; Vol. 228, issue. 3 , 2014 , p. 413-421 ; Serajzadeh, S ; Kokabi, A. H ; Sharif University of Technology
2014
Abstract
In this study, a three-dimensional model has been utilized for predicting thermal responses during tungsten arc welding of AA2024-T4 plates in which double ellipsoidal heat source model was employed to consider the moving torch in the model. Furthermore, tensile and hardness tests and microstructural evaluations have been carried out to investigate the mechanical properties and the microstructures within the welded metal. The results show that there is a region inside the heat-affected zone where hardness increases while in some parts of this region having temperatures higher than 250 C the hardness decreases significantly. Furthermore, natural aging occurs after welding; however, its...
Microstructure and mechanical properties in dissimilar butt friction stir welding of severely plastic deformed aluminum AA 1050 and commercially pure copper sheets
, Article Journal of Materials Science and Technology ; Vol. 30, issue. 8 , 2014 , p. 826-834 ; Kazeminezhad, M ; Kokabi, A. H ; Sharif University of Technology
2014
Abstract
In this study, AA 1050 aluminum alloy and commercially pure copper in annealed and severely plastic deformed conditions were used. The technique used for imposing the severe strain to the sheets was constrained groove pressing (CGP) process. The annealed and severely plastic deformed sheets were subjected to friction stir welding (FSW) at different rotation and traverse speeds. Cu was placed in advancing side. Constant offset of approximately 1 mm was used toward Al side for all welds. A range of welding parameters which can lead to acceptable welds with appropriate mechanical properties was found. For the FSWed CGPed samples, it was observed that the welding heat input caused grain growth...
On the failure behavior of highly cold worked low carbon steel resistance spot welds
, Article Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science ; Vol. 45, issue. 3 , Oct , 2014 , p. 1376-1389 ; 10735623 ; Kazeminezhad, M ; Kokabi, A. H ; Sharif University of Technology
2014
Abstract
Highly cold worked (HCW) low carbon steel sheets with cellular structure in the range of 200 to 300 nm are fabricated via constrained groove pressing process. Joining of the sheets is carried out by resistance spot welding process at different welding currents and times. Thereafter, failure behavior of these welded samples during tensile-shear test is investigated. Considered concepts include; failure load, fusion zone size, failure mode, ultimate shear stress, failure absorbed energy, and fracture surface. The results show that HCW low carbon steel spot welds have higher failure peak load with respect to the as-received one at different welding currents and times. Also, current limits for...