Sharif Digital Repository

The purpose of this thesis is the incorporation of RF SQUID ultra-sensitive magnetic sensors in an implemented SQUID NDE system and also the development of associated inverse solution algorithms for the detection of defects in metallic samples. The system is based on the induction of Eddy currents and the incorporation of SQUIDs for precise detection of the magnetic field anomalies related to the defects in the sample. One of the major parts of the system is the highly stable, multi-channel RF SQUID readout system which has been designed and implemented with novel features for this project. For the magnetic inverse analysis of our SQUID NDE measurements, new models have been presented for... 

Repair welding is one of the important maintenance processes that include build-up welding and surfacing.In this study, investigation of repair welding parameters has been conducted to achieve desired microstructure with the appropriate toughness and minimum residual stress.In this research, local post-weld heat treatment has been performed by Tungsten electrode arc on weld zone. Performing this process with optimum parameters leads to the best heat cycle with the tempered Martensite microstructure. Residual stress of the sample will be reduced. HAZ coarse grains will be refined to finer grains which result in to improved toughness and reduced hardness to the acceptable limit.
Results... 

Joining metals to polymers is an increasing demand in industry mainly due to weight savings. Polymer-metal hybrid structures are widely used in aerospace and automotive industries. However, dissimilar joining of polymer to metal is very difficult due to large mechanical and physical properties differences. Since conventional methods for joining polymers to metals have various limitations, it is necessary to employ new practical and environmental friendly joining processes. In this study, the feasibility of joining an aluminum alloy (AA5052) to polypropylene (C30S) sheets via friction stir welding was examined. Lap joint configuration was determined as the optimized configuration by analyzing... 

The X80 high-strength low-alloy microalloyed steel was procured as a hot rolled plate with accelerated cooling. The four-wire tandem submerged arc welding process, with different heat input, was used to generate a welded microstructure. The effects of real and Gleeble simulated double pass thermal cycles on the properties of the heated and reheated coarse grained heat affected zones (CGHAZ) in X80 microalloyed pipeline steel has been investigated. The thermal simulated process for heated region involved heating the X80 steel specimens to the peak temperature of 1400 °C, with different cooling rates. The influence of the second peak temperature during real and simulated welding hass been... 

As one of the key technologies for high performance electronic devices, composite solders have been recently developed to improve thermal and mechanical properties of solder joints. In this study, accumulative roll bonding (ARB) process was used as an effective alternative method for manufacturing high-strength, finely dispersed, void-free and highly uniform Sn-Ag-Cu/CeO2 nanocomposite solders. Microstructural investigation of nanocomposite solders revealed that homogenous distribution of CeO2 nanoparticle has been achieved and the eutectic as-cast morphology of the solder changed to recrystallized fine grained structure. As a result of severe plastic deformation during rolling, brittle and... 

Microstructure and mechanical properties developments of X80 weld metal by addition of different amounts of alloying elements such as: Nickel and Manganese in coated electrodes were investigated. For this reason samples were welded by electrodes that Ni value has been changed between 0.8%- 3.2% in tow critical amounts of Mn: 0.7 and 1.6. The weld quality was evaluated using nondestructive testing methods (NDT), such as visual inspection and radiography. Tensile test, Charpy impact test and microhardness results indicated the suitable range of Ni and Mn for achieving acceptable mechanical properties. In addition, optical microscopy and scanning electron microscopy (SEM) were applied to link... 

The present work investigates joining of two MoSi2 parts through Cusil/Zr/Cusil interlayer with Cusil being a commercial eutectic of Ag-Cu alloy. The joining operation was implemented in an inert gas tube furnace by brazing. The brazing temperature ranged at 800-930°C while the operation lasted for 1hr. Interfacial microstructure was studied by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-Ray Diffraction (XRD) techniques. Applying the temperature of 830°C was led to uniform dense joint consisting of various reaction phases with excellent bonding within interfaces. Diffusion of Si to the liquid phase will transform MoSi2 to Mo5Si3 which bears Ag to some... 

Recently, Aluminum alloys have been the materials of choice for both military aircraft and automotive industries due to their high strength-to-weight ratio, high electrical and thermal conductivities and excellent corrosive resistance. However, their applications have been limited due to the low yield stress and wear resistance. In order to improve the surface wear resistance, structural and chemical surface modifications such as producing composite coatings could be applied. Gas Tungsten Arc welding (GTAW) process can be used to produce alloy and composite surface layers on different substrates. In this research, GTAW process and aluminum cored wires were used for coating of Al/Al3Ti... 

The structural integrity of the sealing material is critical for the reliability of solid oxide fuel/electrolysis stacks. In this study, the mechanical properties of a rapid crystallizing glass of BaO-CaO-SiO2 system were evaluated. The crystallization as a determining factor in the mechanical behavior of the glass-ceramic sealant was investigated via high-temperature X-Ray diffraction spectrometer. Three- and four-point bending tests were carried out to measure the flexural strength (σ) of sealant material bars and head-to-head joined specimens at room- and high-temperatures. In addition, the elastic modulus (E) was measured by impulse excitation test up to 900 ºC. Also, the indentation... 

Today steel tubular systems are used more than before, especially in recent years. A difficulty with this type of systems is making beam to column connections using bolts due to no access to holes of bolts from the inside of tube or hollow circular column. Reverse channel connection is devised and introduced to prevail this problem. Access to holes in this connection is from the inside of channel. In this connection, the web of the channel is connected to steel beam using bolts and the two legs of channel is welded to face of tube column.
This type of connection does include some innovations; not too many researchers work on different versions of this connection. This thesis provides an... 

Trahertz gap science and technology is becoming more and more attractive due to the wide range of applications in medical science, communications and security. In addition, this band connect the optical and microwave devices. In this thesis, special optical structures composed of superconducting nanostructure based on the elemental type-II and layered high-Tc superconductors are proposed. The photonic band structure and the optical S-matrix are calculated for these proposed structures for different geometrical values. Such structures produce terahertz (THz) photonic band gap, which is controlled by the temperature and geometrical parameters. In addition, the proposed structures show... 

Wind power is site dependent and is by nature partially dispatchable. Furthermore, good wind sites are far from grid. Due to these problems, and along with the existing limitations in the transmission networks, a comprehensive analysis over an extended time is needed to properly explore all potential wind sites for wind capacity allocation. This problem is computationally expensive and decomposition methods are required to break down this problem. Here Benders decomposition approach is used, which is a popular technique for solving large-scale problems, to decompose the original problem into a master and a subproblem. The master problem is a linear problem, which allocates wind capacity to... 

The aim of this research is to fabricate Mg based nanocomposite by friction stir processing and investigation of the process parameters on the microstructure and mechanical properties of the nanocomposite. In order to this aim, alumina nanoparticles as reinforcement were poured in the groove, with 5mm depth, and due to rotation of friction stir tool, these nanoparticles were mixed with the matrix and nanocomposite was produced. To reach to the best condition in nanocomposite fabrication, the effect of friction stir processing parameters such as, tool rotation speed, tool design, number of friction stir passes, cooling media and reinforcement percent on microstructure, hardness, tensile... 

Flux-cored arc welding has become prevalent in the recent decades worldwide. One of the variants of this welding method is self-shielded welding which requires no external shielding, neither with mineral flux nor with shielding gases. In this study, the variation of microstructure and mechanical properties of flux-cored self-shielded welds was investigated and optimization of this properties was also carried out. For this purpose, a basic combination of powders was chosen from the literature to fabricate the flux-cored wire. These powders contain fluorine, calcium carbonate, aluminum, magnesium and iron. Then, same amount of alloying elements such as molybdenum and nickel was added to this... 

Friction stir soldering (FSS) or brazing (FSB) as an emerging joining process, was first developed to resolve some shortcomings in FSLW and FSSLW such as excessive IMC layer thickness and confined bond area. Although it has advantages over conventional furnace soldering and/or brazing, including localized heating, less detrimental thermal effects on the substrates and capability to reduce the amount of voids at the joint interface. The aim of this study is to investigate the effects of rotational speed, traverse speed and plunge depth of the pinless tool on the shear strength and electrical resistivity of the copper-coated graphite-copper FSSed joints with the aid of Sn-37Pb solder alloy. At... 

In this research, Friction stir welding (FSW) of 7075-O and 7075-T6 aluminum alloys was performed to investigate the effects of the base material conditions, effects of process parameters on the FSW characteristics and optimum parameters which lead to best mechanical properties of joints. The experimental results indicated that the base material condition has a significant effect on weld morphologies, weld defects, and mechanical properties of joints. The optimum parameters were 1230 rpm and 60 mm/min for 7075-O and 1230 rpm and 100mm/min for 7075-T6. Also, Double welded friction stir welding of 7075 aluminum alloy was performed to investigate the effects of the second pass of weld on the... 

In this research, aluminum matrix composites (AMCs) reinforced by different contents of zirconium dioxide nanoparticles, graphite microparticles, and a mixture of both with various hybrid ratios, into a cold-rolled Aluminum1050 as base metal, fabricated by 4-passes friction stir processing. Observations show that the processing of composites reinforced by Gr particles is significantly hard due to the low friction coefficient of graphite resulting in the decline in the maximum temperature during the process and the type of base metal. The mixtures of graphite and zirconia resulted in more homogenous dispersion of particles in the matrix due to deterring a drastic drop in friction coefficient...