Sharif Digital Repository

Effect of deformation path change on the static strain aging of low carbon steel was studied in this work. In the first stage, strip samples were subjected to cold rolling processes under different paths with the same total reduction in thickness while the deformation behaviors of the rolled samples were also evaluated using a mathematical analysis. Then, cold-rolled strips were aged in room temperature up to 45 days while hardness and tensile evaluations were performed to assess the mechanical properties of the as-rolled and the aged samples. Finally, the influence of rolling pass schedule on the subsequent strain aging phenomenon was investigated by means of the experimental results and... 

An examination of the influence of rolling path change on the static recrystallization behavior of commercial purity aluminum was performed in the present work. Aluminum strips were cold rolled to a reduction of 50 % under various rolling sequences, i.e. single-pass, double-pass from one direction and with reverse directions, and were then annealed in 290 °C for different durations, while mechanical evaluations such as hardness and tensile tests were used to study the mechanical response of cold deformed and annealed samples. It was indicated that a variation in the recrystallization kinetics of the cold rolled aluminum strips takes place when the rolling path is altered from single to... 

An integrated mathematical model was developed to study the thermo-mechanical behavior of strips and work-rolls during warm rolling process of steels. A two-dimensional finite element analysis was first employed to solve for the thermo-mechanical response of the rolled strip under steady-state conditions. The calculated roll pressure and temperature fields were then used to apply proper boundary conditions for solving the governing thermo-mechanical problem for the work-roll. The obtained results indicate that in warm strip rolling of steels, the thermal and mechanical stresses developed within the work-roll are comparable; however, the more significant influence is due to heating and... 

In the present research, the effect of residual stress distribution on the static strain aging (SSA) phenomenon in cold rolled steel was investigated. A three-dimensional model was employed to evaluate the residual stress distributions within the rolled strips, and hole drilling experiments were also performed to verify the data obtained from the mathematical model. Hardness and tensile tests were then performed on the cold rolled samples at different temperatures and aging periods, and the results of these tests were utilised to assess SSA behaviour after different rolling programs. The results show that SSA occurs within the cold rolled steel in the employed aging period, and its kinetics... 

A finite element analysis was developed to determine thermomechanical behaviours of strip and work-roll during cold rolling process under practical rolling conditions. The velocity field was first obtained using a rigid-plastic finite element formulation and then it was used to assess the strain and stress distributions within the strip and at the same time, a thermal finite element model based on streamline upwind Petrov-Galerkin scheme was employed to predict temperature distribution within the metal being rolled. In the next stage, the predicted temperature and stress fields at the contact region of strip/work-roll were employed as the boundary conditions to evaluate the thermomechanical... 

An investigation was performed on the static strain aging behavior of warm-rolled low carbon steel during a nearly 1-year aging period, from the view point concerning with influence of changing the deformation speed and cooling media. Mechanical response of the examined material during aging period was evaluated through variations occurred in strength and hardness of the warm-deformed steel. It was shown that changing the rolling speed as well as cooling rate, may result in the occurrence of different metallurgical phenomena, consequently altering the aging kinetics of the material. It was also found that by increasing rolling speed, an increase in the value of hardness and UTS takes place,... 

In this study, static strain aging behaviour of cold rolled steel strips was considered with emphasis on the distribution of residual hydrostatic stress developed during temper rolling. In order to assess residual stress distribution produced by the temper rolling, a three-dimensional model was first employed. Then, samples were rolled at a reduction of 4% under single and double pass rolling programmes and the kinetics of static strain aging phenomenon as well as the required activation energies were then evaluated using hardness and tensile tests on the deformed samples. Considering the predicted residual hydrostatic stress distribution, it was found that tensile hydrostatic stresses... 

An integrated model based on finite-element method has been proposed to examine the mechanical and thermal responses of strips and work-rolls in tandem and reverse cold rolling operations. The model has been developed such that the influence of various process parameters, such as lubrication, rolling speed, frictional state and back-up rolls, can be examined. Thermal behaviors of the rolled material and the work-rolls have been analyzed using stream-line upwind Petrov-Galerkin approach, in order to make the model applicable to high-speed rolling processes, as well. The results have been compared to the actual on-line measurements and shown to be of acceptable accuracy. Such modeling approach... 

A mathematical model was developed to assess thermomechanical behavior of work rolls during warm rolling processes. A combined finite element analysis-slab method was first developed to determine thermal and mechanical responses of the strip being rolled under steady-state conditions, and then, the calculated roll pressure and temperature field were utilized as the governing boundary conditions for the thermomechanical problem of the work roll. Finally, the thermomechanical stresses within the work rolls were predicted by a thermoelastic finite element approach. The results of the model indicate that, in warm strip rolling, thermal and mechanical stresses developed in the work rolls are... 

In this study, effect of rolling speed on strain aging phenomena in warm rolling of a carbon steel has been investigated. For this purpose, by using a mathematical model and predicting temperature and strain rate fields, the possibility of occurrence of dynamic strain aging during the warm rolling was first evaluated. In the next stage, warm-rolled samples were aged up to 11 months at room temperature for studying the kinetics of static strain aging, while mechanical tests as well as microstructural evolutions have been performed to determine the effect of strain aging on material behavior. The results indicate that dynamic strain aging may not occur for the employed rolling program;... 

In this study, failure of a high pressure economizer tube of a boiler used in gas-Mazut combined cycle power plants was studied. Failure analysis of the tube was accomplished by taking into account visual inspection, thickness measurement, and hardness testing as well as microstructural observations using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Optical microscopy images indicate that there is no phase transformation during service, and ferrite-pearlite remained. The results of XRD also revealed Iron sulfate (FeSO4) and Iron hydroxide sulfate (FeOH(SO4)) phases formed on the steel surface. A considerable amount of Sulfur was also... 

Existing closed-form solutions of contaminant transport problems are limited by the mathematically convenient assumption of uniform flow. These solutions cannot be used to investigate contaminant transport in coastal aquifers where seawater intrusion induces a variable velocity field. An adaptation of the Fourier-Galerkin method is introduced to obtain semi-analytical solutions for contaminant transport in a confined coastal aquifer in which the saltwater wedge is in equilibrium with a freshwater discharge flow. Two scenarios dealing with contaminant leakage from the aquifer top surface and contaminant migration from a source at the landward boundary are considered. Robust implementation of... 

Henry Problem (HP) still plays an important role in benchmarking numerical models of seawater intrusion (SWI) as well as being applied to practical and managerial purposes. The popularity of this problem is due to having a closed-form semi-analytical (SA) solution. The early SA solutions obtained for HP were limited to extensive assumptions that restrict its application in practical works. Several further studies expended the generality of the solution by assuming lower diffusion coefficients or including velocity-dependent dispersion in the results. However, all these studies are limited to homogeneous and isotropic domains. The present work made an attempt to improve the reality of the SA...