Sharif Digital Repository

In the present work, the feasibility of friction stir welding (FSW) of poly(methyl methacrylate) sheets was studied experimentally and theoretically by employing thermomechanical simulations. The effect of processing parameters including tool plunge depth, tilt angle, tool rotational speed (w), and transverse velocity (v) was investigated to determine suitable conditions to attain sound and defect-free joints. It is shown that a low tool plunge depth of 0.2 mm and a tilt angle of 2° provide suitable material flow to gain sound joints. By controlling the heat input into stir zone by increasing the tool rotational speed and decreasing linear velocity, the formation of defects can be minimised.... 

Process optimization to prepare T-joints of poly methyl methacrylate (PMMA) and AA5754 alloy by friction stir welding (FSW) was performed. Effects of processing parameters including tool rotational velocity, traverse speed, tilt angle and plunge depth (TP) were studied. The material flow and formation of interaction layer upon FSW were evaluated and the tensile strength and hardness of the joints were examined. It is shown that by controlling the heat input into stir zone through increasing the rotational velocity or decreasing travelling speed, less defects are formed while the thickness of the interaction layer increases. The optimum condition is attained at 1600 rpm/30 mm min−1 with a... 

We present a new semi-solid state procedure for efficient joining of dissimilar materials. The process called fed friction stir processing (FFSP) and works based on in-situ injection of colloidal nanoparticles in the welding line during processing. To present the efficiency of the process, friction stir welding of AA6062 aluminum alloy and poly(methyl methacrylate) (PMMA) through injection of alumina nanoparticles is presented. Microstructural features and mechanical characteristics of the weldments are elaborated. It is shown that in-situ feeding of the alumina nanoparticles during FFSP changes the thermo-mechanical regimes of the bonding zone and decreases the thickness of interaction... 

Effects of frustum, cubic and triangle tool pin profiles on the friction stir welding (FSW) of poly(methyl methacrylate) (PMMA) were studied by experimental analysis and thermomechanical simulations. It is shown that employing pins with a low contact surface area form macrocracks and voids along the joint line. Edged-type pins locally stir the polymer and cause tunnel defects which are formed at the root of the joint. In contrast, pins with relatively smooth and large surface area would yield a defect-free weldment if an appropriate processing condition is employed. Mechanical examinations in longitudinal (LS) and transverse (TS) directions indicate that the highest tensile strength (LS = 59... 

In this study, alumina-reinforced poly(methyl methacrylate) nanocomposites (PMMA/Al2O3) containing up to 20 vol% nanoparticles with an average diameter of 50 nm were prepared by friction stir processing. The effects of nanoparticle volume fraction on the microstructural features and mechanical properties of PMMA were studied. It is shown that by using a frustum pin tool and employing an appropriate processing condition, i.e. a rotational speed of 1600 rpm/min and transverse velocity of 120 mm/min, defect free nanocomposites at microscale with fine distribution of the nanoparticles can successfully been prepared. Mechanical evaluations including tensile, flexural, hardness and impact tests... 

The relation between process parameters and properties of polycarbonate (PC) sheet after friction stir welding (FSW) was investigated. Effects of FSW tool rotation speed (ω), travelling speed (V), tilt angle (α) and plunge depth on material flow, joint tensile strength, flexural strength, impact energy and hardness were investigated. It is shown that at low and high levels of heat input sound joints cannot be attained. At low heat inputs, the local temperature is not high enough to decrease the viscosity of the polymer to fill the interface, and thus voids and large planar cracks are formed in the joint root and stir zone. At high heat inputs, expelling of materials due to high peak... 

Laminated polymer-steel composites are promising layered materials for practical applications in the automotive industry considering their superior crush resistance capacity in terms of enhanced damping potential. In this research, the sheet lamination (SL) route of friction stir additive manufacturing (FTAM) technology was implemented for the production of a poly-methyl-methacrylate (PMMA) polymer matrix composite structure as reinforced by textile stainless steel layers, and feeding of PMMA granulates inside the stirred region. Layers bonding and the soundness of composite formation during fabrication of the laminated structure were studied. Possible chemical interactions between the steel... 

Friction stir welding (FSW) of thermoplastic materials is an attractive but a challenging process due to inherent chemical and mechanical characteristics of polymeric materials. In the present work, thermo-mechanical models were employed to investigate the effect of processing parameters on of FSW of polycarbonate (PC). The heat flux during the joining process was localized around the PC join line and led to the formation of circular rings on the upper surface. According to the simulation results, increasing the tool rotational velocity reduced the temperature gradient and decfeased the suseptibelity of crack formation around the joint line. Cracks were formed at low frictional heats and... 

In the last decade, the friction stir welding of polymers has been increasingly investigated by the means of more and more sophisticated approaches. Since the early studies, which were aimed at proving the feasibility of the process for polymers and identifying suitable processing windows, great improvements have been achieved. This owes to the increasing care of academic researchers and industrial demands. These improvements have their roots in the promising results from pioneer studies; however, they are also the fruits of the adoption of more comprehensive approaches and the multidisciplinary analyses of results. The introduction of instrumented machines has enabled the online measurement... 

In this research, the feasibility of friction-stir welding (FSW) for dissimilar lap-joining of an aluminium-magnesium alloy (AA5058) and poly-methyl-methacrylate sheets to attain sound and defect-free joints was examined. The inter-mixing flow patterns between the metal and polymer counterparts during FSW were predicted by employing three-dimensional finite element models. It is shown that the bonding mechanism between the dissimilar materials is mechanical interlocking at the interface which controls the joint strength depending on the processing parameters. The most suitable dissimilar lap-joining regarding microstructural soundness is attained at w= 1600 rev min−1 and v = 25 mm min−1.... 

In this paper, the dissolution and mobilization of non-aqueous phase liquid (NAPL) blobs in the Surfactant-Enhanced Aquifer Remediation (SEAR) process were upscaled using dynamic pore network modeling (PNM) of three-dimensional and unstructured networks. We considered corner flow and micro-flow mechanisms including snap-off and piston-like movement for two-phase flow. Moreover, NAPL entrapment and remobilization were evaluated using force analysis to develop the capillary desaturation curve (CDC) and predict the onset of remobilization. The corner diffusion mechanism was also applied in the modeling of interphase mass transfer to represent NAPL dissolution as the dominant mass transfer... 

There have been significant developments in the design and application of algorithms for both one-dimensional signal processing and multidimensional signal processing, namely image and video processing, with the recent focus changing from a step-by-step procedure of designing the algorithm first and following up with in-depth analysis and performance improvement to instead applying heuristic-based methods to solve signal-processing problems. In this book the contributing authors demonstrate both general-purpose algorithms and those aimed at solving specialized application problems, with a special emphasis on heuristic iterative optimization methods employing modern evolutionary and swarm...