Sharif Digital Repository

It is well known that all crusher tools, which are exposed to wear, must be resistant to both wear and dynamic tensions that can result in catastrophic failures. Tools exposed to heavy tensions should have two opposing properties, which are wear resistivity and toughness. To achieve the best wear resistivity in crusher tools, it is better to have martensitic matrix. During the cooling process, transformation of austenite to perlite occurs and presence of perlite adjacent to carbides extremely reduces the wear resistivity of the work piece. Although because of high solvability of carbon into austenite, stability of austenite in room temperature is possible. Under wear circumstances and... 

Increasing emissions of greenhouse gases from one hand and decline in the fossile resources of energy on the other hand has raised the motivation of searching for renewable sources. Biodiesel, because of having perfect feature for replacing with petroleum diesel, has been considered as candidate for this purpose. Using enzymatic reaction is one of the methods for biodiesel production. Understanding the kinetics of this reaction is important to achieve higher production rates. In present work, the kinetic of transesterification of castor oil with use of Novozyme 435 (as enzyme) was investigated. Enzymatic biodiesel production is a bi-substrate (oil and alcohol) reaction. Genetic algorithm was... 

Considering the limited number of works on investigation of solidification characteristics of Al-Zn-Mg-Cu cast alloys as well as the applications of this alloy system in aerospace industries, the solidification conditions of Al 713 alloy were investigated in this study. In order to achieve this goal, a number of experiments were designed and conducted including quantometry, thermal analysis, metallography and hardness measurements. In this thesis, effects of cooling rate on secondary dendritic arms spacing as well as solidification parameters including nucleation temperature, solidification time and temperature range, dendrite coherency point and formation temperature of intermetallic... 

Since mechanical properties of cast Al-Si-Mg alloys are directly influenced by microstructural defects, understanding the characteristics of these defects and any interaction between them is important for improving the properties of castings. This study investigated the effect of the most common defects normally found in cast aluminium alloys namely, double oxide films, Fe-rich phases and prosity. A different level of each defect was introduced into castings to investigate their effects on tensile properties of A356 Alloy. Differents casting condition experiment produced different entrained oxide film, Fe-rich phases and porosity caused by shrinkage content, from low to high, were tested... 

Mold/metal interfacial heat transfer coefficient (IHTC) is the most important parameter that influences the solidification and the mechanical properties of a solidified product. The present work focuses on the determination and evaluation of pressure effect on interfacial heat transfer coefficient from the experimental cooling curves during unidirectional solidification of A356 alloy against water cooled Gray iron mold (chill). For this purpose, inverse heat conduction method is used. The results showed that IHTC is not constant, but varies with time, temperature and pressure during solidification. IHTC variation is related to coherency and critical solid fraction during... 

Since its discovery in 1943, the use of ductile iron is increasing continuously, this is due to the combination of various excellent mechanical properties. Excessive amount of research has being carried out to improve the properties. Austempererd ductile iron is the most recent development in this field. The application of this material included to automobile, railway, military, agricultural, mining & construction industries. The newly developed austempered ductile iron is now replacing steel in many fields so it has become very important to various aspects of this material. In this thesis, the effect of alloying elements (copper & nickel) and the austempering process variables on the... 

In this research, Al-20Si-5Fe-1Mg-xMn(x= 0,3,6) ribbons were produced by Melt spinning method. Microstructure and growth morphology of ribbons were studied by optical microscope (OM), scanning electron microscope (SEM) and X-ray diffraction (XRD). The results were compared with as cast samples. In OM results, two different zones were observed. Featureless zone (with planar growth morphology) and dendrites zone. Microstructure of ribbons were completely different from the as cast samples. It consisted of just Aluminium and silicon. XRD results approved that matter. In fact, high solidification rate of ribbons increased the solubility of silicon and other alloys in aluminium and consequently... 

AZ91 alloy (Mg-9Al-1Zn-0.2Mn) is the most important Magnesium casting alloy and because of its high strength to weight ratio, is increasingly demanded in automobile and aerospace industry as the best alloy of the present century. Poor creep resistance of AZ91 alloy is attributed to poor elevated temperature properties of Mg17Al12, which has melting point of 437°C. The softening of the Mg17Al12 phase at elevated temperature is the main cause of grain boundary sliding. in this investigation, The effects of addition of Si element on the microstructure and mechanical properties of AZ91 alloy have been studied as a solution to produce high temperature resistant magnesium alloys. The results show... 

The Cu-Cr10% ingots were prepared in induction furnace and these ingots were used to prepare CuCr25% in VAR. The percentages of elements were checked by chemical analysis. The ingots were divided to slices with 20gr mass and these slices were put in quartz tubes. The quartz tubes were assembled in melt spinning machine and the ribbons were quenched onto a rotating copper wheel. Three different wheel speeds, 8, 16, 36 m/s were chosen. The microstructure of the ribbons was examined using a scanning electron microscopy (SEM). The relationship between wheel speed and thickness of the ribbons were compared with mathematical modeling. The disk of ribbons with thickness of 0.5mm and radius of 5mm... 

Process of casting with evaporative patterns and unbonded sand is a new method that due to different economic, environmental and technological benefits is considered to large and small industrial parts manufacturing in recent years. Different parameters are effective on the surface and metallurgical quality in this process, such as foam density, sand type and size, level and mode of vibration, sand compaction, coating and pouring time and temperature. If coating permeability that is function of type, thickness and concentration of coating is chosen improper, pyrolysis vapor of foam don’t exit completely and in this condition carbon of vapor deposit on the metal surface and produces defect... 

In this research the effect of Si, Cu and Ni alloying elements on the structure and mechanical properties of the A336 alloy is investigated. Expriments were done in two situations, casting and heat treated and the results for all samples with different amount of alloying elements are compared and the effect of heat treating is also investigated. Results show that with increasing the amount of Si and Cu and decreasing the amount of Ni strength and hardness of the cast alloy are 134 MPa and 65 HB and they increase to 187 MPa and 89 HB in heat treated alloy. The elongation and coefficient of linear expansion are decreased from 2.3% and 21.94 μm/m.K to 1.1% and 21.62 μm/m.K. Also the T6 heat... 

The Ni-based superalloy GTD-111 possesses excellent hot corrosion resistance, high stability and strength at elevated temperature; accordingly, the alloy is used in manufacturing of the first stage blades of powerful gas turbines. In this study, effect of withdrawal rate from Bridgman furnace and precipitation hardening on the microstructure and microhardness of this superalloy were investigated. To this end, several experiments were carried out under growth rates of 1, 6 and 10 mm/min using Bridgman process under vacuum. Afterwards, the effects of homogenization treatment, partial dissolution with two different cooling rates (air and water) along with aging on the microstructure were... 

LM13 Aluminum alloys contain Silicon, Copper, magnesium and Nickel. This alloys have been widely used in automobile pistons. For this application thermal expansion coefficient is one important characteristics other than mechanical properties. In this project replacing Cobalt with Nickel to improve alloy thermal and mechanical properties in piston applications by different cobalt contents. Cobalt contents is 0, 0.15, 0.55 and 0.77 Wt%. Because of oxidation magnesium content decrease into 0.98, 0.74, 0.61 and 0.48 Wt%. Thermal expansion coefficient and UTS first increase and after 0.55 Cobalt Wt% show decrease But yield strength and hardness increase as cobalt content increase. Microscopic... 

Al-4.5% Cu alloy, an age-hardenable alloy, is an important alloy in industry due to such unique characteristics as high strength-to-weight ratio and considerable strength at elevated temperatures. In this study, the aim was to evaluate the combined effect of cooling rate and heat treatment on an A206 alloy having more impurities—especially iron—than the nominal specifications. To this end, the melt was poured in a five-step mold. Afterwards, each step was subjected to T4 and T6 treatments in order to study the changes compared to the as-cast samples. Ultimate tensile strength, yield strength, elongation, and grain size were determined by using tensile tests and optical microscopy,... 

This study strives to minimize a two-criterion objective function of a flexible flow shop scheduling problem with receipt and delivery of jobs in groups and processing them individually. Every group of jobs has a release time, which means that all jobs are not available at the beginning of the planning horizon. Moreover, due to the special characteristics of every job in a group, only a subset of machines at each stage are eligible to process that job. This problem has many applications in production and service industries, such as restaurants and ceramic tile manufacturing companies. The objective function is determined based on the practical applications of the problem. It deals with... 

This research investigates permutation flow shop scheduling problems with sequence-dependent setup times with minimizing the number of tardy jobs as criterion (Fm|prmu, Sijk|ΣUj). A mixed integer linear programming model has been developed for the research problem. As the problem is shown to be NP-hard, several meta-heuristic algorithms based on tabu search (TS) and imperialist competitive algorithm are developed to heuristically solve the problem. In order to find the best meta-heuristic algorithm, random test problems, ranging in size from small, medium, to large are created and solved by the meta-heuristic algorithms. Then, a detailed statistical experiment, based on split-plot design is... 

In this research sequence-dependent flowshop and flexible flowshop group scheduling problems are investigated. Several upper and lower bounding methods are proposed for the research problems. Permutation flowshop sequence-dependent group scheduling problem with minimization of total completion time is considered. Since the problem is shown to be strongly NP-hard, a Memetic algorithm (MA) is proposed. A lower bounding method base on the Branch-and-Price algrithm is also proposed. A statistical comparison shows that both the proposed MA and the proposed lower bounding method have better performance than the other methods from the literature with an average 5.96% percentage gap. Flexible... 

Temperature noise phenomenon in nuclear reactors results to the vital information about the system. This phenomenon may originate from coolant inlet temperature fluctuations, coolant fluid velocity fluctuations or the reactor power fluctuations in PWR reactors. Diagnosis of such temperature noise sources shall improve the reactor control and protection.The present research aims to develop a software to model the temperature noise in the axial direction of a single channel comprises of fuel rod and the associated coolant to recognize the type of temperature noise sources. In this regard, research stages are as follows: first the temperature noise caused by three conventional noise sources in... 

In this research, using orthonormal filters, an adaptive-robust controller is designed for a class of SISO dynamic systems for which the input and output datas are available. First, Laguerre filters are combined with orthonormal Chebyshev functions to increase the capability of Laguerre filters in identification of systems with unknown dynamics. Then, the resulted Lagueree-Chebyshev structure is used for closed loop identification of the system and controller is designed. Moreover, RBF neural networks are used to approximate some nonlinear terms appearing in the controller design process.
Finally, in order to minimize the control effort, a new approach is proposed that leads to a set...