Sharif Digital Repository

In this research work, the pressure leaching of chalcopyrite concentrate with oxygen was studied. Experiments were carried out under conditions of the solid–liquid ratio of 0.1, agitation speed of 750 rpm, and sulfuric acid concentration of 2 M in a stainless-steel autoclave system under 0.6 to 1 MPa oxygen gas. Central composite design was used to design experiments, and three factors of temperature, time, and oxygen pressure were selected as the design variables. A linear model for %Cu and a quadratic model for %Fe were proposed by Minitab Software. The results showed that temperature is the most effective factor in chalcopyrite leaching. Under optimal conditions, 93.08% of copper with the... 

In this study, chalcopyrite concentrate produced in Sarcheshmeh copper plant was subjected to oxidative leaching investigation by cupric ion to determine the effect of several parameters on the copper and iron dissolution, including temperature of leaching, time of holding and cupric concentration as oxidant agent in a range of 38–97 °C, 1.5–8.5 h and 0.2–0.8 M, respectively. The leaching media was chloride providing with 3 M HCl 37% and CuCl2. The experiments were designed by central composite design method. The dissolution of copper and iron was examined. The maximum dissolution of copper 62.64%, was obtained at 85 °C, 7 h and oxidant concentration of 0.7 M. The kinetics model of... 

The present study evaluates the reductive leaching of indium from indium-bearing zinc ferrite using oxalic acid as a reducer in sulfuric acid solution. The effect of main factors affecting the process rate, including the oxalic-acid-to-sulfuric-acid ratio, stirring rate, grain size, temperature, and the initial concentration of synergic acid, was precisely evaluated. The results confirmed the acceptable efficiency of dissolving indium in the presence of oxalic acid. The shrinking-core model with a chemical-reaction-controlled step can correctly describe the kinetics of indium dissolution. On the basis of an apparent activation energy of 44.55 kJ/mol and a reaction order with respect to the... 

Characterization and calcination behavior of a low-grade manganese ore, as a part of Mn ferroalloys production, was studied by XRF, ex-situ XRD, in-situ XRD, and SEM-EDS techniques. Calcination experiments were carried out at and up to 900 °C (1173 K) in air and argon atmospheres. The samples were in particles and powder forms. The results indicated that both quartz and calcite phases in the ore exhibit a bimodal spatial distribution; as relatively large regions and finely distributed in the Mn- and Fe-containing phases. By Rietveld analysis of the in-situ XRD data, the reactions occurring upon heating during the calcination process were deduced. Thermal decomposition and reactive diffusion... 

The present study dealt with the mechanism of competitive adsorption of Sb(III) and Fe(II) ions from a copper-containing aqueous solution on Purolite S957, a commercially available cationic ion-exchange adsorbent. Experiments were conducted using aqueous copper sulfate solutions containing either single or conjoint ions, using both sedentary and batch adsorption techniques to ascertain the sensitivity of the adsorption process to variation in pH, mass of resin, contact time, and temperature as well as establishing the optimal range of variables for maximum ion removal. The data from single ion adsorption tests were fitted by non-linear regression techniques to Henry, Langmuir, Freundlich,... 

In the present study, 30MSV6 microalloyed steel was heat treated under different conditions, and the relation between its microstructure and mechanical properties was investigated. Scanning electron microscopy and transmission electron microscopy were used to characterize the microstructure of the heat-treated steel, and the effect of microstructure on tensile strength and fatigue behavior was determined. Microstructural analysis indicated that precipitates were formed at different sites such as grain boundaries and sub-grain boundaries. Furthermore, microstructural studies accompanied by the evaluation of mechanical properties revealed that the optimal heat treatment cycle of 30MSV6... 

The microstructural evolutions and mechanical properties of vanadium microalloyed steel (30MSV6) during precipitation hardening were studied. The effects of aging temperature and cooling rate on mechanical strength (yield strength and ultimate tensile strength) were similar. Increasing aging temperature or cooling rate firstly increased the mechanical strength of specimens up to their maximum values, which then decreased with further increase in aging temperature or cooling rate. Microstructural evolutions revealed that cooling rate had significant effects on the pearlite interlamellar spacing and size of pre-eutectoid ferrite. Unlike the effect of austenitizing temperature, the pearlite... 

The presence of impurities in the copper electrolyte increases the energy consumption of an electrorefining process and contaminates the deposited copper on cathode. The concentration of impurities increases over time making it necessary to remove them from the solution. This research introduces a fast, effective, and simple method to refine the industrial electrolyte from arsenic, iron and antimony by solvent displacement crystallisation technique. In this method, when alcohol is added to the electrolyte, the impurities precipitate from the solution as amorphous arsenato antimonite phase. Results show that Fe, Sb, and As are removed from the copper electrolyte by 75.2, 96.9 and 99.8%,... 

The presence of impurities in the copper electrolyte increases the energy consumption of an electrorefining process and contaminates the deposited copper on cathode. The concentration of impurities increases over time making it necessary to remove them from the solution. This research introduces a fast, effective, and simple method to refine the industrial electrolyte from arsenic, iron and antimony by solvent displacement crystallisation technique. In this method, when alcohol is added to the electrolyte, the impurities precipitate from the solution as amorphous arsenato antimonite phase. Results show that Fe, Sb, and As are removed from the copper electrolyte by 75.2, 96.9 and 99.8%,... 

In this study, microstructural aspects that control fracture and deformation resistance of P/M materials are evaluated. Several low-alloy steels were produced under both experimental and commercial conditions for achieving different matrix phases and porosity levels with varying shape factors. A 'porosity map' was constructed and used for a quantified study of the dominant mechanism controlling mechanical behaviors. The role of inclusion gathering and secondary pores, as well as sintering mechanism and alloying method is considered and discussed. The mechanism assessment was performed by using microstructure examination through optical and scanning electron microscopy. The results...