Sharif Digital Repository

Hoganas is a gas based process which is more than a hundred years old. In this research, studying parameters affecting the quality of sponge iron like temperature, time, particle size, type of reductant, type and dimension of crucible were discussed. Groups of particle size was 0-150,150-500,500-1000microns and temperature range was 900, 950, 1000, 1100, 1150°C. Time of tests was between 2 to 30 hours.at 1000 °C and 10 hours maximum metallization degree was 94.76.while at 1100 °C and 5hours better metallization degree was achieved. at 1000 °C and 5 h, particles with 500-1000micron size had better result than other groups.at higher temperature effect of particle size was gradually decreased... 

Titanomagnetites are resources of iron and titanium. high level of titanium in titanomagnetites makes using them in iron making processes very difficult. In this work an attempt was made to produce an iron bearing and a titanium bearing product using solid state reduction of Fanouj mine titanomagnetite concentrate. For this purpose, the concentrate was reduced using coal and then was subjected to magnetic separation. In this work, effect of temperature, time, added coal amount, and additive amount on reduction was studied. The result showed that the optimum conditions are 1325 celsius degree, 2.5 hours, 25 percent added coal and 2 percent additive. In optimum conditions a magnetic product... 

The sponge iron of the Hoganas process have a high metallization degree (93-96%) and its carbon content is about 0.1%. These characteristics are suitable for powder metallurgy but in order to use this DRI for steelmaking, it needs lower metallization degree and higher content of carbon. First, for using Hoganas sponge iron for steel production, 94% of metallization is adequate as some of iron is still in the form of FeO which its reduction in Electric Arc Furnace (EAF) cause better agitation in order to utilize heat transfer. Also, excess carbon content in the DRI can have many advantages other than preventing the sponge iron from re-oxidation. Some of the carbon can be in the form of Fe3C...