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Hypereutectic A390 alloy has some exclusive specification among aluminum alloys because of its' excellent properties such as high wear resistance and low thermal expansion. In this research powder-thixoforming method, a compilation of powder and thixoforming methods is used for production of parts. In this method gas atomized powder of pre-fabricated alloy was consolidated by hot pressing under argon atmosphere and converted to an acceptable feedstock for thixoforming stage. The feedstock is reheated to semi solid region and rapidly transferred to a injection sleeve with central runner. The semi-solid feedstock is injected in a step die by a hydraulic press of 1 m/s ram speed. According to... 

Aluminum alloys are one of the most economical light alloys that are used in automobile and aerospace industries. Application of Al-Si alloys are considerably used more than other Al alloys. Hypereutectic Al-Si alloys are well developed among Al-Si alloys due to their excellent properties such as high wear resistance and low thermal expansion coefficient. In these alloys formation of the primary silicon particles and hard intermetallic compounds in a ductile matrix provides a desirable wear properties. Coarsening of these particles in the structure of castings will reduce their mechanical properties. Moreover, oxidation of powders and difficulty in manufacturing complex parts in powder...