Sharif Digital Repository

Metal matrix composites (MMCs) have received considerable attention due to their excellent engineering properties, but their poor machinability has been the main deterrent to their substitution for metal parts. The hardness and abrasive nature of reinforcement phase causes rapid tool wear during machining and, consequently, high machining costs. This paper discusses an experimental investigation on the machinability of Al-SiC particulate metal matrix composite produced by powder metallurgical process with , and %SiC. Continuous dry turning of round composite bars using titanium carbide inserts has been selected as the test method. The influence of machining parameters, e.g. cutting speed,... 

Residual stresses are defined as the stresses supported in a body in a fixed reference configuration where there is the absence of external forces and thermal gradients. Knowledge of the distribution and magnitude of the residual stresses is consequently important in determining the component fatigue life. While modeling of the manufacturing process is often very difficult, it is also well known that it can be difficult to measure complete patterns of residual stresses throughout the engineering component, due to limitations of facility access, measurement time or specimen dimensions, and only limited measurements are made. Most often, the problem are addressed in the inverse sense,... 

During the turning operation, the interaction of the metal cutting process and machine tool causes a dynamic instability called self-excited vibration or chatter. Limited productivity rate, decrease in tool life, poor surface quality and noisy workplace are some adverse effects of the chatter vibration. Chatter suppression in machining processes results in more material removal rate, high precision and surface quality. In this thesis, two control strategies are developed to suppress chatter vibration in turning process including a worn tool. A single degree of freedom model of the turning process including tool wear is briefly described. In the first stage, a sinusoidal spindle speed... 

In metal matrix composites, the metal is reinforced with ceramic particles to get appropriate properties for hardness, resistance to fatigue, wear resistance and strength. Aluminum matrix composites have lower density than steels. These kinds of materials are used in military, automotive and aerospace industries due to their high strength to weight ratio and resistance to corrosion and wear. Application development of these materials are limited due to high machining and production costs. High ductility and strength of these materials and also hardness of ceramic particles cause rapid wear of tools and higher roughness of the surface. In this project the effect of ultrasonic vibration of a... 

Chatter vibration is a major obstacle in high quality machining. This undesirable vibration decreases the production rate, surface quality, tool life and machine tool life. In the last few decades, a lot of models have been presented to predict chatter. Most of the models, whether linear or nonlinear, have focused on modeling of machine tool dynamics and either disregard the effective parameters of chip formation process or apply some of these parameters through simplified equations. In this research, a finite element simulation of chip formation is combined with the dynamics of machine tool to investigate chatter and its effective factors. The proposed approach, unlike common mathematical...