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    Optimal batch production with minimum rework cycles and constraint on accumulated defective units

    , Article 2009 IEEE/INFORMS International Conference on Service Operations, Logistics and Informatics, SOLI 2009, Chicago, IL, 22 July 2009 through 24 July 2009 ; 2009 , Pages 633-638 ; 9781424435418 (ISBN) Haji, B ; Haji, A. R ; Haji, R ; Sharif University of Technology
    2009
    Abstract
    This paper deals with the issue of economic batch quantity (EBQ) in a single machine system in which defective items are produced in each cycle of production. The accumulated defective items produced in a period, consisting of several equal cycles, are all reworked in the last cycle of this period called the rework cycle. At the end of each period the whole process will start all over again. We assume that there is a limitation on the total defective items. We also do not adopt the restriction that the rework process rate be equal to the normal production rate. In addition we assume that there is a set up time for rework process. Further we assume that the number of rework cycles be as small... 

    Optimal batch production with rework and non-zero setup cost for rework

    , Article 2009 International Conference on Computers and Industrial Engineering, 6 July 2009 through 9 July 2009 ; 2009 , Pages 857-862 ; 9781424441365 (ISBN) Haji, B ; Haji, R ; Haji, A ; Sharif University of Technology
    2009
    Abstract
    This paper attempts to develop the optimal solution for an inventoryproblem consisting of a single machine which produces items some of which may bedefective. We assume that no shortages are allowed and all defective items areto be reworked. Setup cost for rework and waiting time of defectives areconsidered. We consider two different policies where in the first policy in eachcycle after the regular production the machine is setup for the rework ofdefectives of the same cycle. In the second policy several cycles constitute aperiod. All the defectives produced in the period are reworked in the last cycleof that period. At the end of the rework cycle the whole process starts allover again. One... 

    Revenue sharing contract for a VMI with one for one period policy

    , Article Cogent Engineering ; Volume 5, Issue 1 , 2018 , Pages 1-19 ; 23311916 (ISSN) Haji, A ; Afzalabadi, M ; Haji, R ; Sharif University of Technology
    Cogent OA  2018
    Abstract
    In this article, we design a revenue-sharing contract to coordinate inventory control decisions in a serial supply chain consisting of one supplier, one vendor, and one retailer. We assume that the retailer faces Poisson demand and his unsatisfied demands will be lost. The retailer applies one-for-one period policy in which he constantly places an order for one unit of product to the vendor in a predetermined time interval which results in a deterministic demand for the vendor. Vendor orders the required quantity from supplier which will be immediately received at the vendor’s warehouse. Solution procedures are developed to find the equilibrium in the vendor managed inventory program with a... 

    Pricing and inventory decisions in a vendor managed inventory system with revenue sharing contract

    , Article Uncertain Supply Chain Management ; Volume 6, Issue 3 , 2018 , Pages 299-320 ; 22916822 (ISSN) Haji, A ; Afzalabadi, M ; Haji, R ; Sharif University of Technology
    Growing Science  2018
    Abstract
    In this paper, we design a revenue sharing contract to coordinate pricing and inventory control decisions in a serial supply chain consisting of one supplier, one manufacturer and one retailer. We assume that the retailer faces Poisson demand and his unsatisfied demands will be lost. The retailer applies one-for-one period policy in which he constantly places an order for one unit of product to the manufacturer in a predetermined time interval which results in a deterministic demand for the manufacturer. Solution procedures are developed to find the equilibrium in the Vendor Managed Inventory (VMI) program with a revenue sharing contract, in which no party is willing to deviate from for the... 

    Developing a partial backlogging deteriorating inventory model with selling price dependant demand rate and cycle length dependant selling price

    , Article 2008 IEEE International Conference on Industrial Engineering and Engineering Management, IEEM 2008, Singapore, 8 December 2008 through 11 December 2008 ; January , 2008 , Pages 198-202 ; 9781424426300 (ISBN) Haji, A ; Sabahno, H ; Haji, R ; Sharif University of Technology
    2008
    Abstract
    In this paper, we develop an inventory model with price dependant demand rate, under time value of money and inflation, finite time horizon, exponential backlogging rate and exponential deterioration rate with the objective of maximizing the present worth of the total system profit. Using a dynamic programming based solution algorithm, we are able to find the optimal sequence of the cycles and also to obtain different optimal selling prices and optimal order quantities for the cycles with unequal lengths, which have never been done before for our model. We also use a proper numerical example to show accuracy of the solution procedure. © 2008 IEEE  

    Economic production quantity with accumulated rework

    , Article 36th International Conference on Computers and Industrial Engineering, ICC and IE 2006, Taipei, 20 June 2006 through 23 June 2006 ; 2006 , Pages 4196-4203 Haji, R ; Tavakol, A. R ; Haji, B ; Sharif University of Technology
    2006
    Abstract
    This paper deals with the issue of economic batch quantity (EBQ) in a single machine system in which defective items are produced in each cycle of production. The defective items produced in the first N cycles are accumulated at the end of the Nth cycle and are all reworked in a separate cycle called the rework cycle which has the same length as the other cycles and begins just at the end of the Nth cycle. At the end of the rework cycle the whole process will start all over again. For this system, assuming no shortages are permitted we obtain the economic batch quantity which minimizes the total cost  

    The optimal policy for a sampling plan in continuous production in terms of the clearance number

    , Article Computers and Industrial Engineering ; Volume 47, Issue 2-3 , 2004 , Pages 141-147 ; 03608352 (ISSN) Haji, A ; Haji, R ; Sharif University of Technology
    2004
    Abstract
    The first objective of this paper is to derive the total cost for one of the most commonly used continuous sampling plans in industry. The total cost includes the costs of inspection, reworks, and defective items returned by the customers. The continuous sampling plan under study is commonly known as CSP-1 which consists of alternate sequences of 100% inspection and random inspection used in continuous production systems. To achieve this objective, we employ the concepts of the renewal reward processes to obtain the long run average unit cost of the sampling plan. The second and the more important objective of this paper is to derive the minimum cost policy for the above sampling plan. The... 

    A new discrete time inventory control algorithm for a 2-echelon supply chain

    , Article CIE 2014 - 44th International Conference on Computers and Industrial Engineering and IMSS 2014 - 9th International Symposium on Intelligent Manufacturing and Service Systems, Joint International Symposium on "The Social Impacts of Developments in Information, Manufacturing and Service Systems" - Proceedings ; 2014 , pp. 403-411 Afzalabadi, M ; Haji, A ; Haji, R ; Sharif University of Technology
    2014
    Abstract
    Although inventory control under discrete demand in dynamic quantities and time intervals are very common in reality, existing literature has largely ignored them. In this paper, we investigate the inventory control decisions in a two echelon supply chain consists of one vendor and several retailers. The vendor supplies a product to several retailers, buying discrete quantities in pre-determined time intervals. The order quantity and order cycles for each retailer can be different from others. Vendor orders the required quantity from supplier and it'll be immediately received at the vendor's warehouse. In this system, shortage is not allowed for the vendor. The transportation time from the... 

    The M/M/1 queue with inventory, lost sale, and general lead times

    , Article Queueing Systems ; Volume 75, Issue 1 , January , 2013 , Pages 65-77 ; 02570130 (ISSN) Saffari, M ; Asmussen, S ; Haji, R ; Sharif University of Technology
    2013
    Abstract
    We consider an M/M/1 queueing system with inventory under the (r,Q) policy and with lost sales, in which demands occur according to a Poisson process and service times are exponentially distributed. All arriving customers during stockout are lost. We derive the stationary distributions of the joint queue length (number of customers in the system) and on-hand inventory when lead times are random variables and can take various distributions. The derived stationary distributions are used to formulate long-run average performance measures and cost functions in some numerical examples  

    Vendor's optimal inventory policy with dynamic and discrete demands in an infinite time horizon

    , Article Computers and Industrial Engineering ; Volume 102 , 2016 , Pages 368-373 ; 03608352 (ISSN) Afzalabadi, M ; Haji, A ; Haji, R ; Sharif University of Technology
    Elsevier Ltd  2016
    Abstract
    Although inventory control under discrete demand in dynamic quantities and time intervals are very common in reality, existing literature has largely ignored them. In this paper, we investigate the inventory control decisions in a two echelon supply chain consisting of one vendor and several retailers. The vendor supplies a product to several retailers, who buy discrete quantities in pre-determined time intervals. The order quantity and order cycles for each retailer can be different from others. Vendor orders the required quantity from supplier and it will be immediately received at the vendor's warehouse. In this system, shortage is not allowed for the vendor. The transportation time from... 

    One for one period policy for perishable inventory

    , Article Computers and Industrial Engineering ; Volume 79 , January , 2015 , Pages 10-17 ; 03608352 (ISSN) Mahmoodi, A ; Haji, A ; Haji, R ; Sharif University of Technology
    Elsevier Ltd  2015
    Abstract
    Recently, for zero ordering cost a new ordering policy named (1, T), in which the time interval between two consecutive orders and the value of the order size are both constant, have been developed for nonperishable products. In this paper, the (1, T) policy is developed for perishable products. Using an analogy among this inventory model, a queueing model with impatient customers, and a finite dam model, the long-run average total cost function of the inventory system is derived. It is observed that the total cost rate is independent from the lead time as is for nonperishable products. Since analyzing the convexity of the model is extremely complicated, a proposition is proved to define a... 

    A two-echelon inventory model with perishable items and lost sales

    , Article Scientia Iranica ; Volume 23, Issue 5 , 2016 , Pages 2277-2286 ; 10263098 (ISSN) Mahmoodi, A ; Haji, A ; Haji, R ; Sharif University of Technology
    Sharif University of Technology  2016
    Abstract
    This article deals with a single perishable item, continuous-review, two-echelon serial inventory system consisting of a warehouse and a retailer. Customer demands at the retailer are assumed to be Poisson. All items have a fixed shelf life and start aging on their arrival at the retailer. The demand that cannot be met immediately at the retailer is lost. All transportation times are fixed. If there is any stock in the warehouse, the lead time for the retailer would be the transportation time from the warehouse. Otherwise, the retailer orders are met with a delay. In this article, using an approximate technique, we first present a heuristic for finding cost-effective base stock policy and... 

    Developing two deteriorating inventory models with selling price dependant demand rate and cycle time dependant selling price

    , Article 37th International Conference on Computers and Industrial Engineering 2007, Alexandria, 20 October 2007 through 23 October 2007 ; Volume 2 , 2007 , Pages 1330-1339 ; 9781627486811 (ISBN) Haji, A ; Haji, R ; Sabahno, H ; Sharif University of Technology
    2007
    Abstract
    In this paper we develop two models; the without shortages and the completely backlogging shortages with the price dependant demand rate under time value of money and inflation, finite time horizon and exponentially deterioration rate with the objective of maximizing the present worth of the total system profit. Using the dynamic programming method for each model, we are able to obtain different selling price, order quantity and cycle length for each cycle. We also use a proper numerical example to show accuracy of the solution procedures and to compare the results. This research and its results are unique and have never been concluded before  

    Economic batch quantity with setup time for immediate and delayed rework

    , Article IIE Annual Conference and Expo 2007 - Industrial Engineering's Critical Role in a Flat World, Nashville, TN, 19 May 2007 through 23 May 2007 ; 2007 , Pages 1666-1671 Haji, B ; Haji, R ; Ghayoor, Z ; Sharif University of Technology
    2007
    Abstract
    This paper considers economic batch quantity (EBQ) in a single machine system in which defective items are produced and are all reworked in the same cycle. In the literature of inventory control, when the rework is done in the same cycle, the setup times are not considered; the rework process starts immediately after each production run, and the waiting of defectives for rework is ignored. Considering these points we assume non-zero setup times for rework, delayed rework in the same cycle, and the cost of waiting, to obtain the EBQ for two different cases  

    Optimal lot size with rework, inspection errors and scrap items

    , Article 36th International Conference on Computers and Industrial Engineering, ICC and IE 2006, Taipei, 20 June 2006 through 23 June 2006 ; 2006 , Pages 764-771 Haji, A ; Javadian, N ; Shamsi, R ; Sharif University of Technology
    2006
    Abstract
    The classical economic production quantity (EPQ) model is a well-known and commonly used inventory control technique. A common assumption in the EPQ model is that all units produced are of perfect quality, since in practice non-conforming product or scrap items are possible, this assumption will underestimate the actual required quantity. The objective of this paper is to provide a framework to integrate product of imperfect quality items, inspection errors, rework and scrap items into a single EPQ model. To achieve this objective a suitable mathematical model is defined and the optimal production lot size which minimizes the total cost is obtained  

    The newsboy problem with random defective and probabilistic initial inventory

    , Article 36th International Conference on Computers and Industrial Engineering, ICC and IE 2006, Taipei, 20 June 2006 through 23 June 2006 ; 2006 , Pages 3498-3502 Haji, A ; Haji, R ; Bijari, M ; Sharif University of Technology
    2006
    Abstract
    The classical single-period problem (SPP) is to find a product's order quantity that maximizes the expected profit in a single period under probabilistic demand. In this paper we consider a SPP model in which a percent of the quantity ordered to the supplier contains defective units and is a random variable with a known distribution function. We assume that the initial inventory at the beginning of the period is a random variable. This assumption, among other applications, may apply to the case where the decision about the order quantity must be made at a time long before the start of the period and the available inventory may decrease stochastically due to several factors, such as... 

    Adaptive control of regenerative chatter in turning process with tool wear effect

    , Article ASME International Mechanical Engineering Congress and Exposition, Proceedings ; Volume 10, Issue PART B , 2010 , Pages 1023-1030 ; 9780791843833 (ISBN) Haji Hajikolaei, K ; Moradi, H ; Vossoughi, G. R ; Alasty, A ; Movahhedi, M. R
    2010
    Abstract
    Chatter suppression is of great importance for achieving high precision and surface quality in machining processes. A single degree of freedom model of orthogonal turning process is used to set up the nonlinear delay differential equation of motion. Tool wear effect is considered as the contact force between the workpiece and tool flank surfaces. Uncertainties in parameters of dynamic model and machining conditions are included in the model. An adaptive control strategy is applied for chatter suppression in cutting process. The force provided by a piezoactuator is the control input of the system. Results of stability analysis and adaptive control for two distinct cases of sharp and worn... 

    Optimal Batch Production for a Single Machine System with Rework

    , M.Sc. Thesis Sharif University of Technology Haji, Babak (Author) ; Haji, Ali Reza (Supervisor)
    Abstract
    This research attempts to develop the optimal solution for an inventory problem consisting of a single machine which produces items some of which may be defective. We assume that no shortages are allowed and all defective items are to be reworked. Setup cost for rework and waiting time of defectives are considered. This research consists of two different parts. In the first part we consider two different policies where in the first policy in each cycle after the regular production the machine is setup for the rework of defectives of the same cycle. In the second policy several cycles constitute a period. All the defectives produced in the period are reworked in the last cycle of that period.... 

    One-for-one period policy in a two-echelon inventory system with commoncycle and poisson demand rate for retailers

    , Article 2009 International Conference on Computers and Industrial Engineering, CIE 2009 ; 2009 , Pages 831-834 ; 9781424441365 (ISBN) Haji, R ; Tayebi, H ; Haji, B ; Sharif University of Technology
    2009
    Abstract
    This paper deals with a two-echelon inventory system consisting of onesupplier and N retailers. Each retailer faces an independent Poisson demand withthe same rate and applies a new ordering policy called one-for-one- periodordering policy for its inventory control. In this ordering policy the ordersize is equal to one and the time interval between any two consecutive ordersforms a common fixed cycle. Thus, the supplier faces a deterministic demand andadopts a deterministic inventory policy. At each cycle he orders a batch of sizeN to his own supplier. Upon receipt of each batch he sends 1 unit of theproduct to each retailer with a transportation cost. In this paper, for theabove system we... 

    Economic Lot Size Formula Under VMI Program with Poisson Demand

    , Article Arabian Journal for Science and Engineering ; Vol. 39, issue. 10 , October , 2014 , p. 7459-7465 ; 13198025 Moarefdoost, M. M ; Zokaee, S ; Haji, R ; Sharif University of Technology
    2014
    Abstract
    Nowadays, inventory management plays a crucial role in manufacturing supply chains. Vendor-managed inventory (VMI) program is a collaborative initiative that shows considerable performances in managing inventories through the supply system. In this study, we discuss the VMI initiative in a serial manufacturing supply chain when there is an uncertainty in demand and provide an approximate closed-form formula for the economic lot size. In this paper, we consider a two-echelon supply chain system consisting of a manufacturer and a retailer. Under vendor-managed inventory program with centralized decision making, the manufacturer is authorized to manage inventories of all agreed upon stock...