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    Joint multi-objective master production scheduling and rolling horizon policy analysis in make-to-order supply chains

    , Article International Journal of Production Research ; Vol. 52, issue. 9 , Feb , 2014 , pp. 2767-2787 ; ISSN: 00207543 Nedaei, H ; Mahlooji, H ; Sharif University of Technology
    Abstract
    This research studies multi-objective master production schedule (MPS) and advanced order commitment (AOC) in two-stage supply chains. Simulation-based experimental analysis evaluates the impact of environmental and MPS design factors on schedule cost and instability. The results provide insight into multi-objective MPS design considerations through rolling schedule policies. The study reveals that the manufacturers production smoothness utility coefficient and its interaction with other experimental factors considerably impact on the systems performance. In addition, it introduces a simulation framework with embedded mixed integer programming models that could be used as a framework for... 

    Multi-Objective Production Planning and Job Shop Scheduling

    , M.Sc. Thesis Sharif University of Technology Rabiee, Marzie (Author) ; Haji, Rasoul (Supervisor)
    Abstract
    Production scheduling is such a key issue that directly influences on the performance of the machines and efficiency of production line. This category of problems is to find simultaneously the lot sizes and their sequence over a finite set of planning periods.
    In this Thesis a multi objective production planning and job shop scheduling problem is investigated. The objectives are minimization of the production cost and minimization of production time smoothness in consecutive periods. As the problem is shown to be NP-hard, two multi-objectives genetic algorithms with two approaches in selection of parents and crowding distance index are proposed to solve this problem. In these two meta... 

    A self-adaptive PSO for joint lot sizing and job shop scheduling with compressible process times

    , Article Applied Soft Computing Journal ; Volume 27 , Sharif University of Technology , 2015 , Pages 137-147 ; 15684946 (ISSN) Karimi Nasab, M ; Modarres, M ; Seyedhoseini, S. M ; Sharif University of Technology
    Elsevier Ltd  2015
    Abstract
    This paper presents mathematical modeling of joint lot sizing and scheduling problem in a job shop environment under a set of realistic working conditions. One main realistic assumption of the current study is dealing with flexible machines able to change their working speeds, known as process compressibility. The production schedules should be subject to limited available time in every planning period. Also, the model assumes that periodical sequences should be determined in a way that they obey from a fixed global sequence. Another complicating aspect of the problem is about consideration of precedence relationships for the needed processes of an item type over the corresponding machines.... 

    A Mutual Predictive Scheduling Model for Customer Order Prioritizing & Manufacture Scheduling Inspired by Industry 4.0

    , M.Sc. Thesis Sharif University of Technology Sharifisari, Amir Hossein (Author) ; Fatahi Valilai, Omid (Supervisor)
    Abstract
    This study, with integrated approach to the POM problem, has developed a linear mutual MILP model with the hybrid MTS / MTO operational approach on the OAS problem in industry 4.0 environment for the Shahin Plastic Manufacturing Company. This enabled an integrated PM with the production in the scheduling model. The model objective function has minimized costs and maximized the company profits. It also maximized customer satisfaction by minimizing the tardiness and earliness time in producing orders. To implement this model in the factory decision-making system, measures and modifications have been made to the MIS structure of the corporate departments. Measures include the creation of cloud... 

    Production-inventory-routing coordination with capacity and time window constraints for perishable products: heuristic and meta-heuristic algorithms

    , Article Journal of Cleaner Production ; Volume 161 , 2017 , Pages 598-618 ; 09596526 (ISSN) Vahdani, B ; Niaki, S.T.A ; Aslanzade, S ; Sharif University of Technology
    Abstract
    Many industries are involved in production and distribution of perishable products. On one hand, due to the short life cycle of these products, there should be more precaution on the issues related to supply chain planning including material requirement planning, production, transportation, etc. compared to the ones in other industries. On the other hand, as there is a fierce competition among various companies, the need for coordination in such activities is imperative, where the use of an integrated approach is justifiable. One of these coordination problems is how to integrate important operational decisions including production scheduling and vehicle routing problem; the most important... 

    Predictive-reactive rescheduling for new order arrivals with optimal dynamic pegging

    , Article 16th IEEE International Conference on Automation Science and Engineering, CASE 2020, 20 August 2020 through 21 August 2020 ; Volume 2020-August , 8 October , 2020 , Pages 710-715 Moghaddam, S. K ; Saitou, K ; Sharif University of Technology
    IEEE Computer Society  2020
    Abstract
    This paper presents a new predictive-reactive rescheduling method for adjusting production schedules in response to the unplanned arrival of new orders in multi-level production. It is based on the concept of dynamic pegging, which enables the reassignment of the Work-In-Progress (WIP) to the existing or newly arrived orders at the time of rescheduling. Extending our previous work on reactive rescheduling with dynamic pegging, the new approach incorporates a probabilistic predictive model of new order arrival in the initial scheduling at the begging of the scheduling horizon. A Mixed Integer Programming (MIP) model is developed for two-phase, predictive-reactive scheduling before and after... 

    Open-shop production scheduling with reverse flows

    , Article Computers and Industrial Engineering ; Volume 153 , 2021 ; 03608352 (ISSN) Aghighi, S ; Akhavan Niaki, S. T ; Mehdizadeh, E ; Najafi, A. A ; Sharif University of Technology
    Elsevier Ltd  2021
    Abstract
    The purpose of this paper is to present a mixed-integer linear programming model for the scheduling problem in an open-shop manufacturing system involving reverse flows, where two job flows (direct and reverse) in two opposite directions are processed on the same machines. The aim is to minimize the maximum completion time of all jobs on all machines (i.e., the makespan). A numerical example is presented and solved using the GAMS software (version 25.1.2) to validate the proposed mathematical model. As this problem is NP-hard, a vibration damping-based optimization (VDO) algorithm is proposed to solve large-scale problems in reasonable execution times. Besides, the Taguchi experimental... 

    Open-shop production scheduling with reverse flows

    , Article Computers and Industrial Engineering ; Volume 153 , 2021 ; 03608352 (ISSN) Aghighi, S ; Akhavan Niaki, S. T ; Mehdizadeh, E ; Najafi, A. A ; Sharif University of Technology
    Elsevier Ltd  2021
    Abstract
    The purpose of this paper is to present a mixed-integer linear programming model for the scheduling problem in an open-shop manufacturing system involving reverse flows, where two job flows (direct and reverse) in two opposite directions are processed on the same machines. The aim is to minimize the maximum completion time of all jobs on all machines (i.e., the makespan). A numerical example is presented and solved using the GAMS software (version 25.1.2) to validate the proposed mathematical model. As this problem is NP-hard, a vibration damping-based optimization (VDO) algorithm is proposed to solve large-scale problems in reasonable execution times. Besides, the Taguchi experimental... 

    Integration of a Cyclic Three-Stage Supply Chain for Fast Moving Consumer Goods

    , Ph.D. Dissertation Sharif University of Technology Shirvani Boroujeni, Nargess (Author) ; Shadrokh, Shahram (Supervisor)
    Abstract
    This research deals with a realistic cyclic three-stage supply chin consisting of one supplier, one manufacturer and one or more retailers, in FMCG environment. Orders from retailers are supposed to iterate over cycles and parallel machines are available to process perishable jobs with given release dates, due dates and deadlines. To start process of he jobs, perishable raw material, supplied by an external supplier, is required. Jobs are subject to post-production shelf life limitation and must be delivered to retailers during the corresponding time window bounded by due dates and deadlines. Both early and tardy jobs are penalized by partial weighted earliness/tardiness functions and the... 

    Integration of Production Scheduling and Process Control Using Intelligent Controller

    , M.Sc. Thesis Sharif University of Technology Namdar Moghaddam, Mostafa (Author) ; Vafa, Ehsan (Supervisor)
    Abstract
    In the present work, the integration of production scheduling and process control in a multi-product CSTR reactor is addressed. In order to reduce the complexity of solving this integrated problem, in the scheduling layer, a reduced closed-loop model, named scale bridging model, based on neural network concept is used. In the control layer, a neural network-based controller is used to achieve control objectives such as tracking, stability and robustness against model uncertainty. In addition, the designed closed loop system is used to obtain offline setpoint-output data set in order to train neural network based scale bridging model. In a comparative study, both simultaneous and sequential... 

    Dynamic production planning model: A dynamic programming approach

    , Article International Journal of Advanced Manufacturing Technology ; Volume 67, Issue 5-8 , 2013 , Pages 1675-1681 ; 02683768 (ISSN) Khaledi, H ; Reisi Nafchi, M ; Sharif University of Technology
    2013
    Abstract
    Production planning is one of the most important issues in manufacturing. The nature of this problem is complex and therefore researchers have studied it under several and different assumptions. In this paper, applied production planning problem is studied in a general manner and it is assumed that there exists an optimal control problem that its production planning strategy is a digital controller and must be optimized. Since this is a random problem because of stochastic values of sales in future, it is modeled as a stochastic dynamic programming and then it is transformed to a linear programming model using successive approximations. Then, it is proved that these two models are... 

    Flexible flow line scheduling considering machine eligibility in a digital dental laboratory

    , Article International Journal of Production Research ; Volume 58, Issue 21 , 2020 , Pages 6513-6531 Valizadeh, S ; Fatahi Valilai, O ; Houshmand, M ; Sharif University of Technology
    Taylor and Francis Ltd  2020
    Abstract
    Introduction of digital solutions has made dentistry more efficient and effective in response to patients’ demands. Moreover, digital solution helps participants to manage daily workflow simpler than traditional practices. Scanners, CAD/CAM software, CNC machines and 3D printers are components of digital solutions in current dentistry. Responding to patients as quickly as possible is essential in medical fields and dentistry has similar situations. On the other hand, demands in dentistry are highly customized that it makes managing orders more difficult because each order needs special design and production. Thus, this paper assesses orders in digital dentistry and develops a mathematical...