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Numerical study of the effects of process parameters on tool life in a cold radial forging process

Afrasiab, H ; Sharif University of Technology

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  1. Type of Document: Article
  2. Abstract:
  3. Radial forging is an open die forging process used for reducing the diameters of shafts, tubes, stepped shafts and axles, and for creating internal profiles in tubes. Due to very large forging loads, the tool should withstand high stress and wear. Therefore, the success of the forging process depends upon recognition of the die failure factors and optimization of the tool working conditions that enhance tool life. In this study, the effect of process parameters on tool life in the cold radial forging process is investigated using nonlinear three dimensional finite element modeling. Wear and mechanical fatigue are considered as the main modes of tool failure, and a parametric study on the effect of process parameters on tool life is presented
  4. Keywords:
  5. Finite element ; Finite element method ; Tubes (components) ; Upsetting (forming) ; Wear of materials ; Mechanical fatigue ; Open die forging ; Parametric study ; Process parameters ; Radial forging ; Radial forging process ; Three dimensional finite element model ; Tool life ; Metal forming machines ; Fatigue ; Numerical model ; Optimization ; Stress ; Wear ; Working conditions
  6. Source: Scientia Iranica ; Vol. 21, issue. 2 , 2014 , p. 339-346
  7. URL: http://www.scientiairanica.com/en/ManuscriptDetail?mid=209