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    Grain Size Control in Fusion Welding and Wire-Arc Additive Manufacturing of Ferritic Stainless Steels

    , M.Sc. Thesis Sharif University of Technology Alikhani, Ali Akbar (Author) ; Pouranvari, Majid (Supervisor) ; Kokabi, Amir Hossein (Supervisor)
    Abstract
    Ferritic stainless steels, despite having a good combination of mechanical properties and corrosion properties and low price, are less used than austenitic stainless steels due to their low weldability. The main challenges of welding ferritic stainless steels are coarse grain formation in the molten area as well as grain growth in the heat affected zone. In this research, in the first phase, an attempt is made to change the shape and size of the grains in the melted zone by changing the GTAW fusion welding parameters, including welding current and welding speed. In the second phase, an attempt is made to prevent the formation of columnar grains by adding micron particles to the molten pool... 

    Application of Lattice Codes over the Relay Channel

    , M.Sc. Thesis Sharif University of Technology Mardani, Shokoufeh (Author) ; Behroozi, Hamid (Supervisor)
    Abstract
    In this thesis after the study of the reported works on butterfly network, we improve the rate region of full duplex butterfly network. We use a simple specification of lattice codes to break code book into two code books. By selection of the coded message of the two transmitters in symetric butterfly channel from these two code books, we can decode the sum of the two messages and recover each messages by simple mod operation. The simulation shows that the rate region is improved  

    Toughening of Laminated Composites Composites Using Micro and Nano Particles

    , M.Sc. Thesis Sharif University of Technology Pakdel, Hamed (Author) ; Koochakzadeh, Mohammad Ali (Supervisor)
    Abstract
    In this study, standard composite laminate specimens with micro and nano sized particle additives are made to study the effect of the additives on the fracture toughness of the specimens in standard tests. The composite laminates are made from epoxy resin and unidirectional glass fibers. The mode I and mode II fracture toughness of the specimens are measured under various loadings in standard tests. The fracture surface is then, fractogaphed by microscopic instruments. In conclusion, the fracture behavior of laminated composites, toughened by micro and nano particles is discussed. The results show that using rubber particles will improve fracture toughness of neat epoxy resin and laminated... 

    Monitoring of Chemical Elements and Cane Juice Impurities and the Effect on Raw Sugar Waste Agro- Industry Hakim Farbi

    , M.Sc. Thesis Sharif University of Technology Mohammadiyan Fard, Ziba (Author) ; Matloubi Moghaddam, Firouz (Supervisor) ; Alamolhoda, Ali Asghar (Co-Advisor)
    Abstract
    Cane sugar impurities cause reduse production sugar in cane sugar industry.These impurities include polysaccharide for example starch, dextran and inorganic ash constituent such as potassium, sodium calcium magnesium and silica .The amount of impurities in the cane sugar depend on many factors including variety , grooving conditions and regional climate. Removal of impurities from cane sugar juice by clarification is an essential part of process of raw sugar manufacture. This process is based on the addition of lime, phosphates and polyelectrolyte. In this study effect of the amount of lime, phosphates and poly electrolyte on removal of various impurities has been investigated.In addition... 

    Experimental Study and Simulation of Ultrasonic Vibration Effect on Powder Spreading in Selective Laser Sintering Process

    , M.Sc. Thesis Sharif University of Technology Ghovvati, Sadegh (Author) ; Movahhedi, Mohamadreza (Supervisor)
    Abstract
    Selective laser sintering is an additive manufacturing technique based on fusion of powder bed, wherein after spreading a powder layer, a focused laser beam directs onto selected points of powder bed to fuse powder particles together. This process is repeated layer by layer until the final part is created. Although utilization of blade as a conventional powder spreading (CPS) mechanism has a good compression ability, the fixed contact line between blade and powder bed surface results in improper powder flowability and increasing shear forces applied on underneath layer. In this study, in order to obtain the basis for conducting practical experiments, discrete element simulation of powder... 

    Experimental Investigation of the Hole Cleaning Process in Horizontal and Inclined Wells Using a Custom-Made Water-Based Drilling Fluid

    , M.Sc. Thesis Sharif University of Technology Mohammadi Asfad, Mohammad (Author) ; Taghi khani, Vahid (Supervisor) ; Tahmasebi, Korosh (Co-Supervisor) ; Kalhor, Mogtaba (Co-Supervisor)
    Abstract
    Currently, drilling such as vertical or straight-hole drilling, i.e. usually less than 30 degrees inclined, or deflection drilling is used to drill at conventional and even unconventional reservoirs around the world to increase recovery factor and productivity. A major challenge is cleaning the hole or removing debris which if not done properly can lead to problems such as stuck pipes. In addition, Improper use of drilling fluid in terms of rheological properties in different stages of drilling operations can cause the well to collapse due to the accumulation of particles in the annular space. The transfer speed of particles is very important in cleaning the well. Inefficient cleaning of... 

    Characterization of Ss316l Powder Produced by Flame Spraying Method for Additive Manufacturing by Selective Laser Melting by Changing Machine Parameters

    , M.Sc. Thesis Sharif University of Technology Yousefi, Dorsa (Author) ; Sadrnezhaad, Khatiboleslam (Supervisor)
    Abstract
    Selective Laser Melting (SLM) process is a powder-based metal Additive Manufacturing (AM) technique. This developing industry has many advantages like generation of geometrically complex shapes with high density. High Cost, production and characterization of powders, limited material choices and process parameters optimization are some of the challenges associated with SLM. Stainless steel 316L due to its unique properties, like corrosion resistance, high strength, biocompatibility, availability and cost is indeed a commonly used material in SLM. In this research, the characterization of the powder produced by the flame spraying device, which is a new method, was discussed. Wire with 3mm... 

    Characterization of Additive Maps on Rings Behaving Like Derivations at Idempotent-Product Elements

    , M.Sc. Thesis Sharif University of Technology Heidari, Hananeh (Author) ; Mahdavi Hezavehi, Mohammad (Supervisor)
    Abstract
    Defining the structure of maps using local features is among the popular fields of study in mathematics. Therefore determining the structure of maps on rings which behave like derivations at idempotent-product elements has been getting attention recently. This subject is useful for examining the structure of rings and algebraic operators in both algebra and analysis as well. Suppose that R is a ring, d : R ! R is an additive map, z 2 R and d meets the condition below: 8a; b 2 R : d(ab) = ad(b) + d(a)b Therefore d is called a derivation on R. If for every a; b 2 R where ab = z, d(ab) = ad(b) + d(a)b then d behaves like a derivation at idempotent-product elements of ab = z. The main challenge... 

    Numerical Modelling and Experimental Validation of Nano Colloid Droplet Formation in the Electrohydrodynamic 3D Printer

    , Ph.D. Dissertation Sharif University of Technology Mohammadi, Kaivan (Author) ; Movahhedy, Mohammad Reza (Supervisor) ; Khodaygan, Saeed (Supervisor) ; Simchi, Abdolreza (Co-Supervisor) ; Mofrad, Mohammad Reza (Co-Supervisor)
    Abstract
    The electrohydrodynamic (EHD) 3D printing technology is an Additive Manufacturing (AM) method that can be used in the manufacture of submicron-size structures. Due to the multiphysics dynamics and the multiphase nature of the microdroplet formation in the EHD printers, modeling of this phenomenon is complicated. In this thesis, the formation of a droplet in an EHD printer—under a pulsed electrical field—is simulated using a new numerical model which couples the fluid flow, the electric field distribution and the movement of the electric charges under dynamic and transient conditions. The level-set method is applied to the entire multiphysics domain in order to study the formation of the... 

    Modeling and Analysis of the Powder Deposition Mechanisms of Selective Laser Sintering Process

    , M.Sc. Thesis Sharif University of Technology Shakiba, Abdorreza (Author) ; Movahedi, Mohamad Reza (Supervisor)
    Abstract
    Selective laser sintering is a technique which uses a laser as the power source to sintering some selected points at a bed of powder in order to create a solid structure. In this research the SLS mechanisms of powder deposition is simulated and surface smoothness and layer density created by each mechanism is computed. For this purpose roller, blade and hopper mechanisms are simulated. For this simulation, polyamide 12 (PA2200) which is a common material is used. In this simulation at first powder specifications are extracted according to the references and for particle shape instead of using the spherical particle shape we use a certain shape that is more close to reality which created by... 

    Kinetic Modeling of Propane Dehydrogenation on Industrial Pt-Sn/γ-Al2O3 in Presence of Oxygenated Compounds

    , M.Sc. Thesis Sharif University of Technology Barghi, Bijan (Author) ; Khorasheh, Farhad (Supervisor)
    Abstract
    The study on the propane dehydrogenation process has been receiving significant attention due to the growing demand for propylene. The aim of this research is to develop an appropriate kinetic mechanism for dehydrogenation of propane over an industrial Pt–Sn/γ-Al2O3 catalyst in the presence of a very small amount of water. The reaction is carried out over the temperature range of 575 – 620 º C at atmospheric pressure. The results showed that a small amount of water and methanol can improve the performance of catalyst and also, increase the selectivity to COx. Addition the 0.5, 0.45, 0.3 water and 0.1, 0.05, 0.02 methanol are the optimum amount of these oxygenated compounds in order at... 

    Finite Element Modeling and Additive Manufacturing of Meta-Material Bone Implants with Shape Memory Properties

    , M.Sc. Thesis Sharif University of Technology Jalali, Mojtaba (Author) ; Movahhedy, Mohammad Reza (Supervisor) ; Mohammadi, Kaivan (Co-Supervisor)
    Abstract
    Millions of people due to factors such as osteoporosis, aging, sports incidents, and accidents face complications from bone fracture injuries every year. Nitinol shape memory alloy and Gyroid metamaterial have attracted researchers to use them as suitable replacements to fill empty areas of broken bones. In this research, numerical modeling and additive manufacturing were used to take advantage of the special properties of both nitinol and gyroid structures. In the modeling section, finite element modeling of the superelastic effect and the one-way shape memory effect of sheet and solid gyroids in cubic and cylindrical geometries with different porosities were done. As a result of the... 

    Data-driven Formulation of a Super Element for FE Analysis of Lattice Structures

    , M.Sc. Thesis Sharif University of Technology Ashrafian, Ali (Author) ; Asghari, Mohsen (Supervisor) ; Hosseini, Ehsan (Supervisor)
    Abstract
    Additive manufacturing enables fabricating lattice structures with tailored mechanical responses based on lattice materials. Full exploitation of such a possibility requires reliable and efficient mechanical analysis tools to be explored by topology optimization algorithms for designing the interior architecture of the structures to meet the desired mechanical behavior. However, detailed mechanical analysis of lattice-based structures using the conventional finite element approach is prohibitively expensive due to lattices’ complex and fine features that demand adopting very fine space discretization. As an alternative, equivalent models based on the homogenization principle have widely been... 

    Designing Drilling Mud Using Environmental Resistant Polymers and Investigation of Rheological Properties and Stability to Achieve Optimal Formulation

    , M.Sc. Thesis Sharif University of Technology Soleimanian, Alireza (Author) ; Ramezani, Ahmad (Supervisor) ; Goodarznia, Iraj (Supervisor)
    Abstract
    The purpose of this project is to design a water-based drilling fluid for use in high-pressure and high-pressure conditions (Deep Drilling). This goal is usually achieved by adding the resistant polymers to the ambient conditions (temperature stability) to the drilling fluid (here the blue base fluid), and then the rheological properties of the fluid are studied. The stability of the rheological properties of the fluid in high temperature and high pressure conditions is not constant. In this situation, a sequence of events occurs, for example, decreases with increasing viscosity and turbulence, and hence the reduction of drilling fractures and the efficiency of the bottom of the well is... 

    Design and Prototyping of a Continuous Coaxial Nozzle for Uniforml Metal Powder Deposition at Various Angles

    , Ph.D. Dissertation Sharif University of Technology Nasiri Khansari, Mohammad Taghi (Author) ; Movahhedy, Mohammad Reza (Supervisor)
    Abstract
    Direct metal deposition (DMD) process is an additive manufacturing technology that is rapidly gaining laser importance due to its various capabilities in applications such as coating, repairing high-value damaged parts, rapid prototyping and even production in small quantities. Among the equipment needed for this process, nozzle is perhaps the most important component because its performance affect the efficiency of powders trapped in the molten pool, and is crucial to the quality of the deposited layer. The existing nozzle designs can be categorized in two groups; lateral and coaxial nozzles; and the coaxial ones are divided into continuous and discontinuous types. Coaxial nozzles have... 

    Multi Objective Topology Design based on Moving Morphable Component and Machine Learning

    , M.Sc. Thesis Sharif University of Technology Ramezani, Mohammad Sajad (Author) ; Khodaygan, Saeed (Supervisor)
    Abstract
    Today, the additive manufacturing process is one of the most important manufacturing processes. In the additive manufacturing process, the mass of the parts is directly related to the printing duration, in addition to the costs of consumables. On the other hand, the use of lighter parts in industries, such as the aviation, is one of the important requirements of those industries, and topology optimization is needed to reduce the consumables and the mass of the parts. Also, since in the optimal design of engineering parts, more than one design objective is usually considered, the multi-objective optimization of topology is of great importance. The Moving Morphable Components is one of the new... 

    Design and Optimization of Gears Using Lattice Structure for Additive Manufacturing

    , M.Sc. Thesis Sharif University of Technology Pourrokni Salehan, Sepehr (Author) ; Khodaygan, Saeed (Supervisor)
    Abstract
    Gears are a major component of many transmission systems. nowadays, improving the operating conditions and reducing the weight of the gears is one of the most needed issues in the industry. This dissertation aims to find the optimal structure of gear under different load cases and reduce its weight optimally. In this regard, topology optimization is used to develop the gear structure.In this research, two areas of bio-inspired design and additive manufacturing are used to achieve goals. These two areas can make good use of each other's potentials and achieve results that were not previously possible with traditional methods of design and manufacturing. First, an introduction and history of... 

    Response Modification Factor of Steel Plate Shear Wall in Steel Structures

    , M.Sc. Thesis Sharif University of Technology Merati, Saeed (Author) ; Mofid, Massoud (Supervisor)
    Abstract
    Steel shear wall systems have been introduced as a lateral load resisting system since 1970s. Based on the designer’s choice, this system can be used with or without stiffeners. Employing stiffeners prevents the elastic buckling of steel plates which can enhance the system to absorb more energy. The design code for using stiffeners has not developed yet in Iran since this kind of systems is not common practice. In this study, the Response Modification Factor (R), as an important factor in the design procedures of structures, is investigated for 1,3,5,7 and 10-story regular and irregular building structures which have un-stiffened steel shear walls with 3, 4.5 and 6 millimeters thickness with... 

    Multiphysics Modeling and Magnetic Control of Powder Deposition Process in DMD Method of Additive Manufacturing Technology

    , M.Sc. Thesis Sharif University of Technology Nejati Eghteda, Sina (Author) ; Movahhedy, Mohammad Reza (Supervisor)
    Abstract
    Direct Metal Deposition is one of the methods of Additive manufacturing that has seen the most spread in recent years. In this method metal powder is directed towards the free surface of the workpiece through a nuzzle, and is simultaneously heated to become molten in a melting pool by a laser beam and begins the deposition process. One of the parts that make up a DMD system is powder feeding nuzzle. These nuzzles usually encounter a similar fundamental problem: that the effect of gravity on the stream of metal powder and the carrier fluid causes this stream to deviate from its intended position. To prevent this, nuzzles are usually designed with a fixed downward angle and the angle of the... 

    Numerical Simulation of Residual Stress Formation During Selective Laser Melting Process

    , M.Sc. Thesis Sharif University of Technology Maleki, Pedram (Author) ; Tavakoli, Rouhollah (Supervisor)
    Abstract
    One of the major challenges in Additive Manufacturing is the creation of residual stresses due to the high temperature gradient in the solidification zone. This will cause problems such as cracks in the structure, metallurgical defects as well as deformation and dimensional accuracy reduction in the finished product. The purpose of this study is to perform mathematical modeling and computer simulation of the selective laser melting process (SLM) to predict these stresses as well as identify the effective parameters on this phenomenon. The conditions were adjusted in this model with the actual coefficients of the device. Additionally, the powder used in this project is Ti6Al4V material. By...