Sharif Digital Repository

The high aspect ratio and unique thermal and electrical characteristics of carbon nanofiber (CNF) made it an ideal physical barrier against the penetration of corrosive ions. However, the poor compatibility of the CNF with the polymer matrix and the lack of active corrosion inhibitors are the key limitations of this nanomaterial, resulting in short-term anti-corrosion resistance. An intelligent self-healing epoxy (EP) coating, including CNF modified with a polydopamine (PDA)-La3+ complex, was successfully fabricated to overcome these issues. Electrochemical impedance spectroscopy (EIS) evaluation implied that mild steel (MS) submerged in a 3.5 wt % NaCl solution containing the CNF-PDA-La... 

In this study, the effects of unmodified calcium zinc phosphate (UCZP) and modified calcium zinc phosphate (MCZP) nanopigments (NPs) on the rheological, mechanical, and corrosion protection performance (CPP) of the epoxy (EP) coatings were investigated. Transmission electron microscopy (TEM) coupled with energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) were used to study morphology and overall chemical structure of synthesized calcium zinc phosphate (CZP) NPs, respectively. The grafting of methyltriethoxysilane (MTES) molecules on the surface of CZP was assessed using Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), and... 

Magnesium (Mg) and its alloys have proved promising as biodegradable candidates for the repair of bone tissue. Despite the encouraging bio-related properties of Mg, its high corrosion rate in contact with body fluids still presents a major challenge. An efficient approach to address this issue is to provide a protective coating on Mg. The present research evaluates, for the first time, in vitro bioactivity and biocompatibility of a novel multifunctional composite coating based on poly(methyl methacrylate) (PMMA) biopolymer and bioactive glass (BG) particles on Mg-based implant. Electrophoretic deposition (EPD) was utilized to obtain this coating from a bi-component suspension. Coatings’... 

Coating is an effective approach to address the high corrosion rate of biodegradable Mg alloys, as their main challenge toward their extensive use. In this regard, it was tried to control the degradation process of an Mg-4Zn alloy by Ca addition, equal channel angular pressing (ECAP), and hydrothermal coating. The obtained results indicated that excellent grain refinement induced by Ca incorporation and ECAP simultaneously, improved both mechanical strength and corrosion resistance of the Mg-based substrate. The achieved grain refinement resulted in a thicker, more compact and integrated coating, where the ECAP-processed Mg-4Zn-0.5Ca alloy exhibited the best coating quality with no... 

In this study, antibacterial activity, biocompatibility, and corrosion resistance of 316 LVM implants were improved using the development of HAp/GO/Ag nanocomposite coatings by the dip-coating method. The XRD and FTIR results confirmed the synthesis of HAp/GO/Ag nanocomposites. HAp/Ag nanoparticles (68 nm) bound to epoxy, hydroxyl, and carboxyl functional groups on GO sheets (size of GO sheets varies from 255 to 1480 nm) by electrostatic interaction. FESEM images showed that HAp/GO/Ag coatings had higher density and fewer micro-cracks than pure HAp coatings. In addition, HAp/GO/Ag coatings showed optimized nano-hardness (4.5 GPa) and elasticity modulus (123 GPa). The results of... 

Bipolar Plates (BPPs) are the most crucial component of the Polymer Electrolyte Membrane (PEM) fuel cell system. To improve fuel cell stack performance and lifetime, corrosion resistance and Interfacial Contact Resistance (ICR) enhancement are two essential factors for metallic BPPs. One of the most effective methods to achieve this purpose is adding a thin solid film of conductive coating on the surfaces of these plates. In the present study, 410 Stainless Steel (SS) was selected as a metallic bipolar plate. The coating process was performed using titanium nitride and chromium nitride by the Cathodic Arc Evaporation (CAE) method. The main focus of this study was to select the best coating... 

In this paper, a high-performance epoxy nanocomposite with dual active/barrier protection ability based on calcium zinc phosphate (CZP) nanopigment was fabricated. Then chemistry, morphology, and anti-corrosion ability of the commercial zinc phosphate (ZP) and CZP pigments were studied. By electrochemical techniques, the inhibition potency of the CZP nanopigment was examined in a NaCl solution on mild steel (MS) substance and compared with that of ZP. Results revealed a higher corrosion inhibition degree of the CZP compared to the ZP. The growth of a protective layer on the metal coupons exposed to the CZP extract was illustrated by X-ray photoelectron spectroscopy (XPS), field emission... 

Magnesium and its alloys have gained significant popularity due to their light weight and their potential for use as bioresorbable materials. However, their application is limited in practice due to their relatively poor corrosion resistance. Several methods are available for improving the corrosion resistance of Mg alloys for bio-applications such as using different coatings, alloying, and modifying the microstructural parameters such as the grain size and the crystallographic texture. This review provides a comprehensive summary of the effects of crystallographic texture and twinning, as one of the most important deformation mechanisms of Mg and Mg alloys, on the corrosion behavior.... 

Biocompatible nanostructured coating plays an important role in enhancement of osseointegration ability of metallic implants. This study sets out to obtain optimized SiC concentration in Hydroxyapatite (HA) coating on AISI 316L stainless steel alloy through electrophoretic deposition method. Effect of SiC concentrations (1, 2, and 3%.wt) on the morphology, corrosion behaviour, and mechanical properties of the HA coating is investigated. Results show that SiC could obstruct the formation and growth of micro cracks in the HA coating where HA-3%SiC is considered as a crack free coating. Electrochemical tests reveal that SiC has improved the corrosion resistance of HA coating, and HA-3%SiC... 

In this study, nano-sized diamond particles (ND) were functionalized in two consecutive stages. First, dry thermal oxidation was employed to obtain carboxylated ND. In the next step, carboxylated ND was properly surface modified through wet chemistry to acquire aminated-ND (ND-NH2). Then, polyaniline (PANI) was synthesized in the presence of aminated-ND particles at a broad concentration from 1 wt% to 70 wt% to obtain PANI/ND hybrid nanostructures. The chemical structure, morphology, and thermal stability of nanoparticles were comprehensively characterized by different techniques such as FT-IR, UV–visible, TGA, XRD, FESEM, and TEM. It was observed that the morphology of PANI/ND... 

To improve the biocompatibility and corrosion resistance of 316L SS (Stainless Steel) metal implants, HAp(hydroxyapatite)/TiO2/Al2O3 nanocomposite coating was created using dip sol-gel method sintered at 550 °C. The weight percentage of TiO2+ Al2O3 in these coatings was 20, 30, and 40% wt. In this study, characterization was performed using FTIR (Fourier-Transform Infrared Spectroscopy), XRD, FE-SEM (Field Emission Scanning Electron Microscope), EDS (Energy Dispersive Spectroscopy), DLS (Dynamic Light Scattering), Pull-off, and AFM (Atomic Force Microscopy) analysis. The potentiodynamic polarization and EIS (Electrochemical Impedance Spectroscopy) were performed in the simulated body fluid... 

To improve the biocompatibility and corrosion resistance of 316L SS (Stainless Steel) metal implants, HAp(hydroxyapatite)/TiO2/Al2O3 nanocomposite coating was created using dip sol-gel method sintered at 550 °C. The weight percentage of TiO2+ Al2O3 in these coatings was 20, 30, and 40% wt. In this study, characterization was performed using FTIR (Fourier-Transform Infrared Spectroscopy), XRD, FE-SEM (Field Emission Scanning Electron Microscope), EDS (Energy Dispersive Spectroscopy), DLS (Dynamic Light Scattering), Pull-off, and AFM (Atomic Force Microscopy) analysis. The potentiodynamic polarization and EIS (Electrochemical Impedance Spectroscopy) were performed in the simulated body fluid... 

Graphene-based carbon hollow spheres (CHSs) fabrication, doped with 2-mercaptobenzimidazole (MBI) was successfully done in previous work. The active/barrier corrosion protection performance (CPP) of epoxy coatings was evaluated using salt spray test, electrochemical impedance spectroscopy (EIS), and scanning vibrating electrode technique (SVET). Results proved the active/barrier CPP enhancement of epoxy coatings in the presence of 3 wt. % MBI@CHSs. While the presence of MBI and empty CHSs in epoxy coatings did not further improve the active performance. An improvement in the adhesion loss of the epoxy coating, ca. 58 %, was observed in the presence of 3 wt. % MBI@CHSs. © 2021  

Commercial paints and coatings can serve as a protective barrier for metallic substrates in a corrosive environment. A considerable variety of nanostructures can be embedded in a polymeric coating to achieve both barrier and active protection. This research aims to elucidate the role of polyaniline (PANI) as an active polyelectrolyte modifier for the surface modification of mesoporous silica nanoparticles (MSNs) doped with zinc cations (Zn2+). To characterize the samples, we employed different techniques, including field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), N2 adsorption-desorption, Fourier transform infrared spectroscopy (FTIR), Raman... 

In this study, a novel inorganic/organic hybrid pigment based on zinc cations/Ferula Asafoetida leaves extract (Zn-FALE) was synthesized, and its corrosion protection properties were investigated in a saline solution and an organic coating. Interactions of components between Zn2+ cations and FALE were assessed by thermo-gravimetric analysis (TGA) and ultraviolet-visible (UV–visible) spectroscopy. Corrosion inhibitive performance of FALE and Zn-FALE pigments in the solution phase and coating phase was studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). TGA and UV–visible results revealed the proper chelation between inorganic and organic components of... 

Corrosion of steel rebars in concrete can reduce the durability of concrete structures in coastal environments. The corrosion rate of these concrete structures can be reduced by using suitable concrete additives and coating on rebars. This paper investigates the corrosion resistance of steel rebars by the addition of pozzolanic materials including fly ash, silica fume, polypropylene fibers, and industrial 2-dimethylaminoethanol (FerroGard 901) inhibitors to the concrete mixture. Three different types of rebars including mild steel rebar st37, and two stainless steel reinforcements, AISI 304 and AISI 316, were used. Various types of primer and coating including alkyd based primer, hot-dip... 

To improve the biocompatibility and corrosion resistance of 316L SS (Stainless Steel) metal implants, HAp(hydroxyapatite)/TiO2/Al2O3 nanocomposite coating was created using dip sol-gel method sintered at 550 °C. The weight percentage of TiO2+ Al2O3 in these coatings was 20, 30, and 40% wt. In this study, characterization was performed using FTIR (Fourier-Transform Infrared Spectroscopy), XRD, FE-SEM (Field Emission Scanning Electron Microscope), EDS (Energy Dispersive Spectroscopy), DLS (Dynamic Light Scattering), Pull-off, and AFM (Atomic Force Microscopy) analysis. The potentiodynamic polarization and EIS (Electrochemical Impedance Spectroscopy) were performed in the simulated body fluid... 

Joining of dissimilar light metals by friction stir welding (FSW) is of interest to reduce weight and fuel consumption in the transport sector. Such coupled metals may need protective surface treatments, e.g. against wear or corrosion, for some applications. In this work, the formation of plasma electrolytic oxidation (PEO) coatings in a silicate-based electrolyte for corrosion protection of FSW AZ31B magnesium alloy-titanium joints has been studied. The joints, if unprotected, may be susceptible to severe galvanic corrosion in chloride-containing environments. The coatings were characterized by scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffraction. Mg2SiO4 and... 

In this study, a novel inorganic/organic hybrid pigment based on zinc cations/Ferula Asafoetida leaves extract (Zn-FALE) was synthesized, and its corrosion protection properties were investigated in a saline solution and an organic coating. Interactions of components between Zn2+ cations and FALE were assessed by thermo-gravimetric analysis (TGA) and ultraviolet-visible (UV–visible) spectroscopy. Corrosion inhibitive performance of FALE and Zn-FALE pigments in the solution phase and coating phase was studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). TGA and UV–visible results revealed the proper chelation between inorganic and organic components of... 

In this study, the Peganum harmala seed extract (PHSE) was used as a green reducing agent of graphene oxide with high deoxygenation capability. PHSE not only acts as a reducing agent of GO due to the high amount of nitrogen-rich compounds but also plays an essential role in the particles' active anti-corrosion performance improvement. In order to add more active inhibition property, the zinc cations were doped successfully on the chemical structure of GO nanosheets, and eventually, the RGO-PHSE-Zn nanocomposite was obtained. The FT-IR results and UV–visible achievements declared that the epoxide (-C-O-C-) functional groups attached to the surface of the GO nanosheets had been successfully...