Sharif Digital Repository

The effect of temperature, pressure and bonding time on microstructure of temperature gradient transient liquid phase (TGTLP) diffusion bonded Al7075 alloy using liquid gallium interlayer was investigated. The selected bonding method relies on using the minimum amount of liquid gallium on faying surfaces, using a very fast heating rate to reach the joining temperature and imposing a temperature gradient across the bond region. The microstructure of the diffusion bonded joints was evaluated by light optical microscopy, scanning electron microscopy and energy dispersive spectroscopy (EDS). Results show that by increasing the temperature, pressure and time of joining, a more uniform... 

A simple electrodeposition method is employed to construct a thin film modifier of palladium-gold nanoparticles (Pd-AuNPs) decorated multi-walled carbon nanotube (MWCNT) on the surface of glassy carbon electrode (GCE). Morphology and property of Pd-AuNPs-MWCNT have been examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Electrochemical performance of Pd-AuNPs-MWCNT/GCE for detection of ceftazidime (CFZ) has been investigated by cyclic voltammetry (CV). This nanostructured film modified electrode effectively exhibited enhanced properties for detection of ceftazidime (CFZ). The effects of various experimental variables such as, the amount of casted MWCNT,... 

This work describes the preparation of magnetic and pH-sensitive beads based on κ-carrageenan and sodium alginate for use as drug-targeting carriers. Physical cross-linking using K+/Ca2+ ions was applied to obtain ionic cross-linked magnetic hydrogel beads. The produced magnetite beads were thoroughly characterized by TEM, SEM/EDS, XRD, FTIR, and VSM techniques. While the water absorbency (WA) of magnetic beads was enhanced by increasing the weight ratio of κ-carrageenan, introducing magnetic nanoparticles caused a decrease in WA capacity from 15.4 to 6.3 g/g. Investigation on the swelling of the hydrogel beads in NaCl, KCl, and CaCl2 solutions revealed the disintegration of beads depending... 

In this study, we attempt to characterize the microstructural evolution during friction stir butt welding of Al-Cu-laminated composites and its effect on the fracture behavior of the joint. Emphasis is on the material flow and particle distribution in the stir zone. For this purpose, optical microscopy and scanning electron microscopy (SEM) images, energy-dispersive spectroscopy EDS and XRD analyses, hardness measurements, and tensile tests are carried out on the joints. It is shown that intermetallic compounds exist in lamellas of banding structure formed in the advancing side of the welds. In samples welded from the Cu side, the banding structure in the advancing side and the hook... 

The aim of current research is to investigate the substrate electropolishing effect on corrosion resistance of Ni-Mo thin films. For this purpose, corrosion resistance of coatings deposited on mild steel substrates, that was electropolished or mechanically polished, have been compared in 3.5 wt.% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The structural properties of Ni-Mo thin films were evaluated using X-ray diffraction (XRD) and their morphology, microstructure and chemical composition were also investigated using scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). Temperature and acidity of deposition... 

Due to the strong magnetic anisotropy energy, the L10 FePt nanocrystals are considered as one of promising candidates for magnetic recording media with ultrahigh densities. The surfaces of Si and SiO2 wafers have been covered by FePt nanoparticles (NPs) and heated at 600 °C for 1 h to form the L10 phase. Bonding of NPs with the SiO2 surface in the presence of magnetic field during annealing process controls the L10 FePt NPs size and their uniform surface distribution. In the presence of perpendicular magnetic field to the surface, the size of NPs obtains up to 30 nm with coercivity of 5.8 kOe and in parallel magnetic field, the NPs size reaches to 45 nm with coercivity of 2.9 kOe. These... 

The unique properties of NiTi alloy, such as its shape memory effect, super-elasticity and biocompatibility, make it ideal material for various applications such as aerospace, micro-electronics and medical device. In order to meet the requirement of increasing applications, great attention has been given to joining of this material to itself and to other materials during past few years. Laser welding has been known as a suitable joining technique for NiTi shape memory alloy. Hence, in this work, a comparative study on laser welding of NiTi wire to itself and to AISI 304 austenitic stainless steel wire has been made. Microstructures, mechanical properties and fracture morphologies of the... 

In this study, failure of a high pressure economizer tube of a boiler used in gas-Mazut combined cycle power plants was studied. Failure analysis of the tube was accomplished by taking into account visual inspection, thickness measurement, and hardness testing as well as microstructural observations using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Optical microscopy images indicate that there is no phase transformation during service, and ferrite-pearlite remained. The results of XRD also revealed Iron sulfate (FeSO4) and Iron hydroxide sulfate (FeOH(SO4)) phases formed on the steel surface. A considerable amount of Sulfur was also... 

The present work investigates joining of two MoSi2 parts through Cusil/Zr/Cusil interlayer with Cusil being a commercial eutectic of Cu-Ag alloy. The joining operation was implemented in an inert gas tube furnace by brazing. The brazing temperature ranged from 800 to 930°C while the operation lasted for 60min. Evaluation of joints strength through shear loading identified the maximum strength 60.31MPa for the brazed sample at 830°C. Interfacial microstructure was studied by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray Diffraction (XRD) techniques. Applying the temperature of 830°C was led to a uniform dense joint consisting of various phases with... 

In this work, the effects of the annealing temperature and duration on the joint strength of the steel/aluminum lap joints made by friction stir welding were investigated. The strength of the welded joints was evaluated by shear-tensile test. Formation of intermetallic layer at the joint interface and the fracture locations were studied using scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and electron backscatter diffraction (EBSD). The results indicated that longer time of annealing treatment resulted in higher joint strength at 300 and 350 °C and that the rate of the increase in joint strength with time was about 72% higher at the latter temperature... 

In this research, bioactive glass (BG) of the type CaO-P2O 5-SiO2 and nanocrystalline forsterite (NF) bioceramic were successfully synthesized via sol-gel processing method. Heat-treatment process was done to obtain phase-pure nanopowders. After characterization of each sample, the nanocomposite samples were prepared by cold pressing method and sintered at 1000°C. The samples were fully characterized by X-ray powder diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDX), Fourier transform infrared spectroscopy (FTIR) analyses. The average nanocrystallite size was determined using the Debye-Scherrer's formula 19.6 nm. The bioactivity was examined in vitro... 

Corrosion of lead silicate glass (LSG) contacting 0.5 M aqueous nitric acid (HNO 3) was investigated via scanning electron microscopy, energy-dispersive spectroscopy, inductively coupled plasma analysis, and weight-loss measurement to determine the respective contributions of the ion-exchange vs. the hydrolysis reactions. The LSG having X M ≡ Pb+K+Na/Si mole ratios of less than 0.7 showed very little weight loss with no Si network deterioration. At X M > 0.7, the mechanism changed into the hydrolysis, which caused the formation of a networkless gel layer resting at the solid/liquid interface. Addition of titania (TiO 2) and zirconia (ZrO 2) had disparate effects: X M < 0.7 improved corrosion... 

Wrought aluminum sheets with thickness of 13. mm were square butt-welded by friction stir welding (FSW) and gas tungsten arc welding (GTAW) methods. Corrosion behavior of the welding zone was probed by Tafel polarization curve. Optical metallography (OM) and scanning electron microscopy together with energy dispersive spectroscopy (SEM-EDS) were used to determine morphology and semi-quantitative analysis of the welded zone. FSW resulted in equiaxed grains of about 1-2 μm, while GTAW caused dendritic structure of the welded region. Resistance to corrosion was greater for the FSW grains than the GTAW structure. In both cases, susceptibility to corrosion attack was greater in the welded region... 

Molybdenum disilicide (ModSi 2) is an attractive structural material due to its unique combination of properties, namely excellent oxidation resistance, high melting point (2030°C) and relatively low density (6.3g.cm -3). The present work investigates joining of two MoSi 2 parts through Cusil/Zr/Cusil interlayer with Cusil being a commercial eutectic of Cu-Ag alloy. The joining operation was implemented in an inert gas tube furnace by brazing. The brazing temperature ranged at 830-930°C while the operation lasted for 1hr. Interfacial microstructure was studied by Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS) and X-Ray Diffraction (XRD) techniques. Applying the... 

The aim of this paper is to study the influence of frequency in pulse electrodeposition, on the current efficiency, Ni content and surface morphology of deposits from a novel cyanide-citrate electrolyte with 20 mM gold as KAu(CN) 2 and 7 mM NiSO 4, with the aim of design of experiment by respond surface method (RSM). Frequency was in the range of 1-200 Hz in constant average current density, temperature, and duty cycle of 7 mA/cm 2, 59 °C and 55% respectively. Composition of the deposits was determined by atomic absorption spectroscopy (AAS). Additionally, deposits were characterized by scanning electron microscopy (SEM), and Energy-dispersive X-ray spectroscopy (EDS). It was shown that from... 

Recent investigations show that ceramic/ceramic joints have high potential for applications in industry. Cost and difficulty in manufacturing complex components, either in one step or by joining of ceramic-metal and ceramic-ceramic, have inhibited more widespread use. It is important to know how to join components without problems and to understand the role of the interface as the main factor controlling the properties in these joints. The purpose of this paper was to investigate the joining of two ceramics with metal fillers (SiC to SiC and Al2O3 to Al2O3) and to investigate the interface of SiC/SiC and Al2O3/Al 2O3 with the same metal interlayer (Ag-Cu-Ti) and the effects on the... 

Al-1100/St-12 aluminum clad steel sheets were produced using roll bonding process at different reductions in thickness and with various supplemental annealing treatments. Experiments were conducted by applying the Taguchi method to obtain optimum condition for maximizing the joint strength. The joint strengths of the bi-layer sheets were evaluated by peel test. The Al/Fe intermetallic phases at the joint interface and the peeled surfaces were examined using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) and Vickers microhardness test were performed to characterize the intermetallic compounds. The results indicate that at the optimum condition of 0.50 reduction in... 

This article reports experimental results on laser sintering of A356 aluminum alloy and A356/SiC composite powders. Effects of scan rate, sintering atmosphere, hatch spacing, and SiC volume fraction (up to 20%), and particle size (7 and 17 μm) on the densification were studied. The phase formation and microstructural development were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS). Laser sintering under argon atmosphere exhibited higher densification compared to nitrogen. A faster sintering kinetics was observed as the scan rate decreased. Except at a low SiC content (5 vol%), the composite powders exhibited... 

High-temperature (1200-1350°C) corrosion of fused-cast ZrO2-Al2O3-SiO2 (ZAS) refractory contacting lead silicate glass melt (LSG) containing 68.5wt% PbO was investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), differential scanning calorimetry (DSC), x-ray diffraction (XRD), thickness measurement and Archimedes density measurement. ZAS durability was improved by baddeliyete content and deteriorated with open porosity proportion, corundum percentage and eutectic mixture presence. Diffusion of lead resulted in fusion-temperature lowering of the glassy layers embedded within the ZAS particles. Heating caused viscosity drop across the interface, loosening the... 

An Al2O3/Si3N4 nanocomposite coating was successfully fabricated on commercial aluminum alloy. Hardness measurements, polarization and electrochemical impedance spectroscopy (EIS) were employed to study the mechanical and corrosion behaviors of the coatings. Field-Emission Scanning Electron Microscopy (FE-SEM) equipped with Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD) were utilized to characterize the surface morphology and phase composition of the coatings. Also, coatings abrasive wear properties were evaluated with a modified ASTM G105 standard. FE-SEM image, EDS and XRD analysis revealed the presence of Si3N4 in the coating. Furthermore, the results showed hardness of...