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    Finite Element Analysis of Repair Welding Residual Stress in Pressure Vessels and Piping System

    , M.Sc. Thesis Sharif University of Technology Ehsani, Mohammad (Author) ; Farrahi, Gholamhossein (Supervisor)
    Abstract
    Repair welding is one of the most prevalent processes in repair and maintenance part of all industries. Amongst the issues of welding processes are residual stresses and distortions. Thus prediction of residual stresses and their distribution are important for designing welding procedure specifications. Circumferential butt weld is often used for joining steam and hot water lines in plants. Due to the intense concentration of heat in the welding, the regions near the weld line undergo severe thermal cycles. The thermal cycles cause non-uniform heating and cooling in the material, thus generating inhomogeneous plastic deformation and residual stresses in the weldment. The presence of residual... 

    The Effect of Ultra-rapid Annealing on Microstructure and Mechanical Properties of Severely Deformed Low-carbon Steel

    , Ph.D. Dissertation Sharif University of Technology Mostafaei, Mohammad Ali (Author) ; Kazeminezhad, Mohsen (Supervisor)
    Abstract
    Severe plastic deformation (SPD) can refine microstructure of steel and increase its strain energy. Ultra-rapid annealing (URA) influences on the temperature and kinetics of recrystallization and transformation, and causes to improve the mechanical properties of steel. In this research, low-carbon steel with the average grain size of 80 μm was subjected to SPD using 2 passes of constrained groove pressing (CGP) method and its grains size is reduced to 30 μm. Ultra-rapid annealing with the reference heating rate of 200 oC/s was performed on SPDed steel up to subcritical and intercritical temperature ranges. Other heating rates of 75 oC/s to 1800 oC/s were performed for further examinations.... 

    Investigating The Transformation Of Strain-Induced Martensite During Deformation and its Effect on the Wear Behavior of Austenitic Stainless Steel

    , M.Sc. Thesis Sharif University of Technology Zare, Mahdi (Author) ; Serajzadeh, Siamak (Supervisor)
    Abstract
    In austenitic stainless steel types 304 and 316, due to the instability of the austenite phase, the martensite phase is formed by plastic deformation below the Md temperature. In this research, the cold rolling of 304L austenitic stainless steel and the transformation of austenite to strain-induced martensite and its effect on mechanical properties, especially wear, were studied. In this way, the samples were rolled in two modes and four passes in each mode. In the first case, the samples were cooled between each pass in water as a cooling liquid, and in the second case, the samples were cooled in each pass without using water and by air. Next, tests such as hardness measurement, uniaxial... 

    Experimental Investigation into the Direct Contact of Working Fluid with Phase Change Material and its Effect on the Heat Transfer Rate

    , M.Sc. Thesis Sharif University of Technology Ranjbar Kermani, Javad (Author) ; Shafii, Mohammad Behshad (Supervisor)
    Abstract
    The unique properties of phase change materials (PCMs), such as high latent heat and nearly constant phase change temperature, have made them a suitable option for use in thermal energy storage systems and thermal management systems. However, the low thermal conductivity of these materials has imposed limitations on their widespread use in industries. In this study, for the first time, the effect of injecting a boiling fluid (BF) into the PCM container to enhance heat transfer and accelerate the solidification process has been experimentally investigated. In this regard, paraffin wax and acetone have been selected as the PCM and the BF, and the effects of parameters such as the initial... 

    Study on the Phase Transformation and Mechanical Behavior of Duplex Stainless Steel Resistance Spot Welds

    , M.Sc. Thesis Sharif University of Technology Arabi, Hassan (Author) ; Pouranvari, Majid (Supervisor) ; Movahedi, Mojtaba (Supervisor)
    Abstract
    Use of materials with both high strength and good formability in car structure is a serious approach in the automotive industry to reduce weight as well as maintain the security of occupants. Stainless steels such as duplex steels are one of the most attractive candidates. Thus, metallurgical and mechanical behavior during resistance spot is important. The aim of this work is to study the microstructure-property relationships in resistance spot welding of duplex stainless steel. Austenite-ferrite phase balance and weld nugget size are two key factors determining the mechanical properties of these steels. High cooling rate of resistance spot welding can have a significant impact on the... 

    Correlation Between Mechanical Properties and Microstructure Evolution of Al / Al2O3-Al3Ti-CNT Hybrid Nanocomposites Produced by Plasma Plasma Sintering (SPS) based on Thermal Decomposition of Aluminum Titanate Nanostructure

    , M.Sc. Thesis Sharif University of Technology Azarniya, Abolfazl (Author) ; Madaah Hosseini, Hamid Reza (Supervisor) ; Ramakrishna, Seeram (Co-Supervisor)
    Abstract
    In this research, aluminum titanate or tialite with the chemical composition of Al2TiO5 was synthesized as nanostructured form using the sol-gel method with the aim to serve as a chemical source for aluminum and titanium elements within the fabrication of in-situ Al2O3-Al3Ti-reinforced aluminum matrix nanocomposites. Since the aforementioned nanocomposite is produced based on the thermal decomposition of tialite, the thermar decomposition of this material in air atmosphere, under applied mechanical strain, and direct contact with the underlying aluminum was comprehensively evaluated. The empirical results showed that as tialite is exposed to aluminium, the reaction starts from low... 

    Thermodynamically Consistent Phase Field Modeling of Interaction Between Crack Propagation and Phase Transformation

    , Ph.D. Dissertation Sharif University of Technology Jafarzadeh, Hossein (Author) ; Farrahi, Gholam Hossein (Supervisor) ; Javanbakht, Mahdi (Co-Supervisor)
    Abstract
    According to the widespread application of shape memory alloys, their study in the presence of cracks has received lots of attention in the last two decades. The phase transformation ahead of the crack tip may change the stress field and the fracture behavior, especially at the nanoscale. Thus, modeling this phenomenon helps to recognize the affecting factors on crack propagation and prediction of material behavior when cracks exist. In the first step of this thesis, a phase field approach for crack propagation was presented, first by considering fracture as phase transformation and then as bond breaking. According to the scaling-up strategy, the developed theory is applicable from the... 

    Finite Size Effect in SLE(k,p)

    , M.Sc. Thesis Sharif University of Technology Amir Bagheri, Amir Ali (Author) ; Moghimi Araghi, Saman (Supervisor)
    Abstract
    Conformal Field Theory provides an efficient method for studying physical problems in critical point. Correlation length becomes converge in this point. It can also be clarified that some curves are observed in geometrical phase transition which are conformal invariant and they can be studied using SLE(k). The first mathematical generalization of SLE(k) while keeping the self-similarity property, leads to SLE(k,p). Conformal field theory and SLE are interrelated and their parameters are interpretable for each other. One usually studies the problem in the upper-half plane. Here we consider the problem using a map like (w=L/π Ln z) between the upper-half plane and a special region (e.g. a... 

    Welding metallurgy of stainless steels during resistance spot welding part II –heat affected zone and mechanical performance

    , Article Science and Technology of Welding and Joining ; Volume 20, Issue 6 , 2015 , Pages 512-521 ; 13621718 (ISSN) Alizadeh Sh, M ; Pouranvari, M ; Marashi, S. P. H ; Sharif University of Technology
    Maney Publishing  2015
    Abstract
    Implementation of new materials in automotive body-in-white requires through knowledge of their metallurgical response to welding process thermal cycle. This two-part paper aims at understanding the physical and mechanical metallurgy of stainless steels, as interesting candidates for automotive application, during resistance spot welding. The second part addresses the phase transformations in the heat affected zone of three types of stainless steels including austenitic, ferritic and duplex steels. Failure modes and mechanical properties of stainless steel resistance spot welds are discussed. The peak load and energy absorption of stainless steel resistance spot welds are compared with... 

    Welding metallurgy of stainless steels during resistance spot welding part I: Fusion zone

    , Article Science and Technology of Welding and Joining ; Volume 20, Issue 6 , Mar , 2015 , Pages 502-511 ; 13621718 (ISSN) Pouranvari, M ; Alizadeh Sh, M ; Marashi, S. P. H ; Sharif University of Technology
    Maney Publishing  2015
    Abstract
    Weldability is one of the key requirements for automotive materials. This two-part paper aims at understanding the metallurgical phenomena during resistance spot welding of stainless steels, as interesting candidates for automotive body in white. Part I addresses the phase transformations in the fusion zone of three types of stainless steels including austenitic, ferritic and duplex types. The solidification and solid state phenomena including columnar to equiaxed transition, ferrite– austenite post-solidification transformation, martensitic transformation and carbide precipitation are discussed. Particular attention is given to the effect of high cooling rate of resistance spot welding... 

    Welding metallurgy of duplex stainless steel during resistance spot welding

    , Article Welding Journal ; Volume 96, Issue 9 , 2017 , Pages 307s-318s ; 00432296 (ISSN) Arabi, S. H ; Pouranvari, M ; Movahedi, M ; Sharif University of Technology
    Abstract
    This paper investigates the metallurgical and mechanical response of 2304 duplex stainless steel-as an interesting candidate for automotive body-in-white applications-to resistance spot welding. The results showed the high cooling rate associated with the resistance spot welding process suppressed the postsolidification ferrite-austenite transformation leading to improper ferrite-austenite phase balance with a reduced volume fraction of austenite and consequent precipitation of chromium-rich nitrides. The effects of welding current, as the key parameter determining the weld heat input, on the austenite volume fraction and precipitation are discussed. The minimum fusion zone hardness... 

    Water-based sol-gel nanocrystalline barium titanate: Controlling the crystal structure and phase transformation by Ba:Ti atomic ratio

    , Article Journal of Materials Science ; Volume 44, Issue 18 , 2009 , Pages 4959-4968 ; 00222461 (ISSN) Mohammadi, M. R ; Esmaeili Rad, A ; Fray, D. J ; Sharif University of Technology
    2009
    Abstract
    Highly stable, water-based barium titanate (BaTiO3) sols were developed by a low cost and straightforward sol-gel process. Nanocrystalline barium titanate thin films and powders with various Ba:Ti atomic ratios were produced from the aqueous sols. The prepared sols had a narrow particle size distribution in the range 21-23 nm and they were stable over 5 months. X-ray diffraction pattern revealed that powders contained mixture of hexagonal- or perovskite-BaTiO3 as well as a trace of Ba2Ti 13O22 and Ba4Ti2O27 phases, depending on annealing temperature and Ba:Ti atomic ratio. Highly pure barium titanate with cubic perovskite structure achieved with Ba:Ti = 50:50 atomic ratio at the high... 

    Thermo-mechanical modeling of hot forging process

    , Article Journal of Engineering Materials and Technology ; Volume 126, Issue 4 , 2004 , Pages 406-412 ; 00944289 (ISSN) Serajzadeh, S ; Sharif University of Technology
    American Society of Mechanical Engineers(ASME)  2004
    Abstract
    In the present study, a mathematical model has been developed to evaluate temperature and strain fields as well as dynamic and static microstructural changes during the nonisothermal forging process. To do so, a finite element analysis and a microstructural model based on Bergstrom's model have been coupled for predicting temperature history, velocity and strain fields as well as phase transformations within the metal during and after hot forging. To verify the results of the model, theoretical predictions for loadstroke behavior and austenite grain size have been compared with experimental results for two grades of steel  

    Thermal stresses and kinetics of phase transformation on the run-out table after hot strip rolling of low-carbon steels

    , Article International Journal of Advanced Manufacturing Technology ; Volume 83, Issue 9-12 , 2016 , Pages 1725-1736 ; 02683768 (ISSN) Hasan Nasab, M ; Serajzadeh, S ; Sharif University of Technology
    Abstract
    A thermo-elastic analysis coupled with a phase change model is employed to evaluate thermal stresses as well as progress of austenite decomposition after hot strip rolling operations. The thermo-mechanical finite element analysis is utilized to assess the distributions of temperature and thermal stresses during cooling while at the same time, a model based on the additivity rule is used to determine the rate of austenite to ferrite decomposition. The proposed model is applicable to multi-pass rolling schedules while the effects of different process parameters including the rolling speed and cooling configuration of the run-out table can be taken into account. In order to verify the... 

    The influence of annealing temperature on the graphitisation of CK 45 steel

    , Article Journal of Alloys and Compounds ; Volume 475, Issue 1-2 , 2009 , Pages 822-826 ; 09258388 (ISSN) Kiani Rashid, A. R ; Issa Abadi Bozchalooi, G ; Azzat pour, H. R ; Sharif University of Technology
    2009
    Abstract
    Graphitization in steels is a subject which has been studied temporarily in past decades. The importance of this phenomenon is due to the fact that graphite formation in steels can ease machining treatment and increase cold-work capability of steels. Weight reduction of the parts and the dedicated bioenvironmental properties of these steels are considered as a valuable replacement for lead containing steels for researchers. Anyway there has been always the assumption that this operation is long and not economically cost effective. For this reason due to the different conditions of applied heat treatments, the effects of the temperature and the time period of heat treatment on the... 

    The effects of CaF2 in mica glass-ceramics

    , Article Defect and Diffusion Forum ; Volume 334-335 , 2013 , Pages 258-263 ; 10120386 (ISSN) ; 9783037856628 (ISBN) Ghasemzadeh, M ; Nemati, A ; Sharif University of Technology
    2013
    Abstract
    Different concentrations of CaF2 were incorporated in mica glass-ceramics to evaluate their effects on the crystallization and microstructure. The kinetics of phase transformations, and the microstructures of the final crystalline phase were found to be dependent on the concentration of nucleation agents. The results showed that CaF2 in high concentration had a synergistic effect and enhanced the formation of interlocked mica crystals. Non-isothermal DTA experiments showed that the crystallization activation energies of base glasses were changed in the range of 235-405 kJ/mol, while the crystallization activation energies of samples with addition of CaF2 were changed in the range of 419-747... 

    The effect of TLP bonding temperature on microstructural and mechanical property of joints made using FSX-414 superalloy

    , Article Materials Science and Engineering A ; Volume 546 , June , 2012 , Pages 291-300 ; 09215093 (ISSN) Bakhtiari, R ; Ekrami, A ; Khan, T. I ; Sharif University of Technology
    2012
    Abstract
    The bonding temperature is an important parameter for optimization of the Transient Liquid Phase (TLP) bonding process in order to achieve a sound joint with good mechanical properties. However, the bonding temperature used can also be restricted by the microstructural stability of the base metal. In this study, the effect of bonding temperature (1050-1200 °C) on the joint microstructure and mechanical properties was studied for TLP bonding of FSX-414 superalloy using MBF-80 interlayer with thickness of 50 μm. Increasing bonding temperature from 1050 to 1150 °C caused reduction in the time required for complete isothermal solidification in agreement with models based on the diffusion induced... 

    The effect of carbon on the restoration phenomena during hot deformation of carbon steels

    , Article Zeitschrift fuer Metallkunde/Materials Research and Advanced Techniques ; Volume 94, Issue 8 , 2003 , Pages 916-921 ; 00443093 (ISSN) Serajzadeh, S ; Karimi Taheri, A ; Zebarjad, S. M ; Sharif University of Technology
    Carl Hanser Verlag  2003
    Abstract
    A study has been made to determine the influence of the carbon content on the kinetics of dynamic and static recrystallization during and after hot deformation of carbon steels. For this purpose, single- and double-hit hot compression experiments at various strain rates and temperatures together with the Avrami-type kinetics equation and Bergstrom approach have been utilized to investigate recrystallization behavior. The results show that the apparent activation energy of hot deformation decreases with increasing carbon content and this phenomenon results in a faster dynamic recrystallization at high temperatures and/or low strain rates. Also, increasing carbon content leads to a higher rate... 

    The effect of carbon on the restoration phenomena during hot deformation of carbon steels

    , Article International Journal of Materials Research ; Volume 94, Issue 8 , 2022 , Pages 916-921 ; 18625282 (ISSN) Serajzadeh, S ; Karimi Taheri, A ; Zebarjad, S. M ; Sharif University of Technology
    Walter de Gruyter GmbH  2022
    Abstract
    A study has been made to determine the influence of the carbon content on the kinetics of dynamic and static recrystallization during and after hot deformation of carbon steels. For this purpose, single- and double-hit hot compression experiments at various strain rates and temperatures together with the Avrami-type kinetics equation and Bergstrom approach have been utilized to investigate recrystallization behavior. The results show that the apparent activation energy of hot deformation decreases with increasing carbon content and this phenomenon results in a faster dynamic recrystallization at high temperatures and/or low strain rates. Also, increasing carbon content leads to a higher rate... 

    The effect of aluminium content on morphology, size, volume fraction, and number of graphite nodules in ductile cast iron

    , Article Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications ; Volume 224, Issue 3 , 2010 , Pages 117-122 ; 14644207 (ISSN) Shayesteh Zeraati, A ; Naser Zoshki, H ; Kiani Rashid, A. R ; Yousef Sani, M. R ; Sharif University of Technology
    Abstract
    The effect of aluminium content on the formation mechanism, volume fraction, morphology, and particle size distribution of graphite has been investigated. Addition of aluminium to ductile iron causes some fundamental changes in iron-carbon phase diagrams and, as a result, improves graphite formation during eutectic transformation. Results reveal that aluminium compounds have been formed in the core of graphite nodules; thus aluminium plays an important role in the formation of graphite nodules. Furthermore, it is indicated that an increase in the aluminium content also leads to an increase in the number of graphite nodules and a decrease in the nodule size. By using electron probe...