Sharif Digital Repository

The electrohydrodynamic (EHD) 3D printing technology is an Additive Manufacturing (AM) method that can be used in the manufacture of submicron-size structures. Due to the multiphysics dynamics and the multiphase nature of the microdroplet formation in the EHD printers, modeling of this phenomenon is complicated. In this thesis, the formation of a droplet in an EHD printer—under a pulsed electrical field—is simulated using a new numerical model which couples the fluid flow, the electric field distribution and the movement of the electric charges under dynamic and transient conditions. The level-set method is applied to the entire multiphysics domain in order to study the formation of the... 

Wax precipitation is one of the major problems in the transfer of crude oil from field production to refineries. This wax with asphaltene compounds and some water and solids, closes the oil pipeline. One of the ways to reduce the amount of wax in pipes is to use additives (flow improvers) to crude oil and improve its rheological behavior. In this research, Five Iranian crude oils were characterized with SARA test and then the effects of various additives including ethylene vinyl acetate (EVA) in concentrations of 500 and 1500 ppm, alkyl phenol ormaldehyde resins (NPFR) with 1500 ppm and styrene-(ethylene-cobutylene)- styrene (SEBS) with 1500 ppm on viscosity, wax appearance temperature... 

The purpose of this project is to design a water-based drilling fluid for use in high-pressure and high-pressure conditions (Deep Drilling). This goal is usually achieved by adding the resistant polymers to the ambient conditions (temperature stability) to the drilling fluid (here the blue base fluid), and then the rheological properties of the fluid are studied. The stability of the rheological properties of the fluid in high temperature and high pressure conditions is not constant. In this situation, a sequence of events occurs, for example, decreases with increasing viscosity and turbulence, and hence the reduction of drilling fractures and the efficiency of the bottom of the well is... 

Direct Metal Deposition is one of the methods of Additive manufacturing that has seen the most spread in recent years. In this method metal powder is directed towards the free surface of the workpiece through a nuzzle, and is simultaneously heated to become molten in a melting pool by a laser beam and begins the deposition process. One of the parts that make up a DMD system is powder feeding nuzzle. These nuzzles usually encounter a similar fundamental problem: that the effect of gravity on the stream of metal powder and the carrier fluid causes this stream to deviate from its intended position. To prevent this, nuzzles are usually designed with a fixed downward angle and the angle of the... 

In this thesis, nanocomposites based on magnetic graphene oxide and iron oxide nanoparticles coated with smart polymeric materials (by polymerization of monomers such as glycidyl methacrylate, acrylic acid, and N-isopropyl acrylamide) via Reversible Addition−Fragmentation Chain-Transfer (RAFT) polymerization were successfully synthesized. The combination of large surface area in nanoparticles and different functional groups in polymeric layers can give unique properties to nanocomposites. Therefore, we synthesized various smart nanocomposites with this perspective. After synthesizing these nanocomposites, smart magnetic nanoparticles were characterized by FT-IR, NMR, XPS, TGA, DLS, VSM, GPC,... 

Currently, drilling such as vertical or straight-hole drilling, i.e. usually less than 30 degrees inclined, or deflection drilling is used to drill at conventional and even unconventional reservoirs around the world to increase recovery factor and productivity. A major challenge is cleaning the hole or removing debris which if not done properly can lead to problems such as stuck pipes. In addition, Improper use of drilling fluid in terms of rheological properties in different stages of drilling operations can cause the well to collapse due to the accumulation of particles in the annular space. The transfer speed of particles is very important in cleaning the well. Inefficient cleaning of... 

Gears are a major component of many transmission systems. nowadays, improving the operating conditions and reducing the weight of the gears is one of the most needed issues in the industry. This dissertation aims to find the optimal structure of gear under different load cases and reduce its weight optimally. In this regard, topology optimization is used to develop the gear structure.In this research, two areas of bio-inspired design and additive manufacturing are used to achieve goals. These two areas can make good use of each other's potentials and achieve results that were not previously possible with traditional methods of design and manufacturing. First, an introduction and history of... 

Ferritic stainless steels, despite having a good combination of mechanical properties and corrosion properties and low price, are less used than austenitic stainless steels due to their low weldability. The main challenges of welding ferritic stainless steels are coarse grain formation in the molten area as well as grain growth in the heat affected zone. In this research, in the first phase, an attempt is made to change the shape and size of the grains in the melted zone by changing the GTAW fusion welding parameters, including welding current and welding speed. In the second phase, an attempt is made to prevent the formation of columnar grains by adding micron particles to the molten pool... 

Today, incremental manufacturing processes are rapidly evolving and expanding. These processes are used for the rapid fabrication of prototypes as well as the fabrication of parts with high geometric complexity and high dimensional accuracy. These processes are used in various fields such as manufacturing industrial parts, medicine, precision casting, etc. One of the most important incremental manufacturing processes that has received much attention today is the selective laser processing process. One of the problems of this process is the limitation in the use of different polymers for processing. Polyamide 12 currently has about 90% market share due to its high processability. However,... 

Additive manufacturing (AM)has gained extensive industrial and research attention in recent years. Reducing manufacturing waste, lead-time and costs and the ability to build surfaces and parts with complex shapes, assemblies all at once or parts with internal features are some benefits of AM. However, complex error generation mechanisms underlying AM digital physical chains are likely to result in geometrical inaccuracies of the final product, thus posing significant challenges to design and tolerancing for AM. Therefore, predictive modeling of shape deviations is critical for AM. With increasing volumes and varieties of data, machine learning has gained extraordinary popularity due to its... 

Vertical addition of existing buildings provides more living space without the need for more land use. Also adding a story on an existing building is one of the common needs in metropolitans. However, the structure may bear high risk due to vertical addition. This study aims to model conventional concrete structures built in Tehran and then assess and compare the seismic performance of base structure and extended structure. Seismic performance of a system is defined as their efficiency in providing enough safety and reducing the Life-Cycle Cost. For this purpose, seven archetypes as base structures and eight extended structures corresponding to base structures, that had residential... 

The processes of electrochemical water splitting and carbon dioxide reduction are among novel technologies that have gained attention for tackling climate change and global warming. Though, catalysts with fininancial justification for industrial utilization of these processes is still not available. In this study, a 3D-structured electrode of low-carbon 316 stainless steel, made by additive manufacturing, is modified with a trilayered metal-organic framework (MOF), with Iron, Cobalt, and Nickel metallic nodes and BDC-NH2 as the organic ligand, for water splitting. Also, the same steel electrode is modified with a single layered MOF, with Iron node and BDC-NH2 ligand, along with nanoparticles... 

Lead-acid batteries have been used for over 150 years as a reliable means of storing electrical energy. These batteries have a variety of applications due to their high safety, reliable performance, and relatively easy manufacturing process, including in car starters, car lighting and combustion, electric vehicles (especially electric bicycles), and the resulting electrical energy storage. From renewable sources or pulsed power supplies in hybrid electric vehicles. Despite increasing advances in the performance and design of these batteries, there are still problems in this area. One of the most important of these is the electrolysis of water as a side reaction, which leads to the production... 

Additive manufacturing can be considered as a revolution in the manufacturing industry. The unique capabilities of this technology have led to the removal of many obstacles to the construction of complex and special parts. In this study, with the aim of further understanding how the gradient region is formed, the possibility of detecting the microstructure and finally the properties of the gradient piece made, a solidification process has been simulated in direct metal deposition. The results of this study include calculating the heat distribution during the process and obtaining a thermal history of the fabricated part, calculating the dimensions of the molten pool and the heat affected... 

In various industries such as aerospace, biomedicine and automobile manufacturing, they seek to manufacture light parts with complex geometry and acceptable mechanical properties. Additive manufacturing processes have gained a special place in the field of rapid prototyping, reverse engineering, mold production, etc. brought It is very important to know the mechanical properties, especially the fatigue behavior of the parts obtained by this method. In this research, the stress-fatigue life graph of parts made of Ti-6Al-4V (grade 5), which is one of the most widely used alloys in aerial structures, was extracted by selective laser melting. For this purpose, several standard fatigue test... 

With advancement of science of aircraft design and limitations of traditional manufacturing methods, using new ones in order to improve efficiency is needed. Among those methods to improve structure efficiency are weight reduction or increase in strength. Increasing strength-to-weight ratio and reduction of weight could be achieved by using composite materials and topology optimization respectively. Manufacturing such parts with efficient design using traditional methods is hard or impossible. Additive manufacturing as a new technology which is being developed every day, can be a big help to aerospace industry. Considering the importance of strength-to-weight ratio in aerospace industry and... 

In the traditional process planning, the expert decides upon the production process for a product by considering the previous cases and by decomposing, analysis and interpreting the shape of the product in terms of more familiar previous cases. In recent decades and by developments in the disciplines of the artificial intelligence, mass customization, cloud manufacturing and additive manufacturing, a necessity for process planning systems which need less human intervention by intelligent interpretation of the shape and consideration of the available data from previous productions, has emerged. Inspired by the traditional process planning by human expert, and considering the overall process... 

Direct metal deposition (DMD) process is an additive manufacturing technology that is rapidly gaining laser importance due to its various capabilities in applications such as coating, repairing high-value damaged parts, rapid prototyping and even production in small quantities. Among the equipment needed for this process, nozzle is perhaps the most important component because its performance affect the efficiency of powders trapped in the molten pool, and is crucial to the quality of the deposited layer. The existing nozzle designs can be categorized in two groups; lateral and coaxial nozzles; and the coaxial ones are divided into continuous and discontinuous types. Coaxial nozzles have... 

In this thesis, we analyze the security of symmetric block ciphers using shortcut cryptanalysis, mainly focusing on differential and impossible-differential cryptanalysis. The contributions of this thesis are twofold. First, we evaluate the security of 4 notable block ciphers named TEA, XTEA, Midori, and HIGHT using ad-hoc impossible-differential cryptanalysis in single-key settings. For each cipher, we introduce new impossible differentials in single-key settings, which are later used in the cryptanalysis. The results show that for all of the mentioned block ciphers, we are able to analyze the longest reduced-round versions of them in contrast to each of the previously mounted single-key... 

Millions of people due to factors such as osteoporosis, aging, sports incidents, and accidents face complications from bone fracture injuries every year. Nitinol shape memory alloy and Gyroid metamaterial have attracted researchers to use them as suitable replacements to fill empty areas of broken bones. In this research, numerical modeling and additive manufacturing were used to take advantage of the special properties of both nitinol and gyroid structures. In the modeling section, finite element modeling of the superelastic effect and the one-way shape memory effect of sheet and solid gyroids in cubic and cylindrical geometries with different porosities were done. As a result of the...