Sharif Digital Repository

A mathematical model is developed to assess the solidification behaviour of the weld pools. To do so, during gas tungsten arc welding of commercial pure aluminium, equations of conversation of mass, energy and momentum are numerically solved considering three-dimensional steady state heat transfer and fluid flow conditions. The weld pool geometry, weld thermal cycles and various solidification parameters are calculated using temperature and velocity fields acquiring from the utilised model. The solidification behaviour of the weld pool at the weld centreline and the fusion line is then studied using the solidification parameters including temperature gradient G, solidification rate R and the... 

In this investigation a theoretical model based on artificial neural network (ANN) has been developed to predict porosity percent and correlate the chemical composition and cooling rate to the amount of porosity in Al-Si casting alloys. In addition, the sensivity analysis was performed to investigate the importance of the effects of different alloying elements, composition, grain refiner, modifier and cooling rate on porosity formation behavior of Al-Si casting alloys. By comparing the predicted values with the experimental data, it is demonstrated that the well-trained feed forward back propagation ANN model with eight nodes in hidden layer is a powerful tool for prediction of porosity... 

An investigation was performed on the static strain aging behavior of warm-rolled low carbon steel during a nearly 1-year aging period, from the view point concerning with influence of changing the deformation speed and cooling media. Mechanical response of the examined material during aging period was evaluated through variations occurred in strength and hardness of the warm-deformed steel. It was shown that changing the rolling speed as well as cooling rate, may result in the occurrence of different metallurgical phenomena, consequently altering the aging kinetics of the material. It was also found that by increasing rolling speed, an increase in the value of hardness and UTS takes place,... 

To predict the amount of different phases in gray cast iron by a finite difference model (FDM) on the basis of cooling rate (R), the volume fractions of total γphase, graphite, and cementite were calculated. The results of phase composition were evaluated to find a proper correlation with cooling rate. More trials were carried out to find a good correlation between the hardness and phase composition. New proposed formulas show that the hardness of gray cast iron decreases as the amount of graphite phase increases, and increases as the amount of cementite increases. These formulas are developed to correlate the phase volume fraction to hardness. The results are compared with experimental data... 

A molecular dynamics simulation study has been performed to investigate the solidification and remelting of aluminum using Sutton-Chen many body potential. Different numbers of atoms from 108 to 2048 atoms were considered to find an adequate size for the system. Three different cooling and heating rates, i.e. 10 12 K/s, 10 13 K/s and 10 14 K/s, were used. The structure of the system was examined using radial distribution function. The melting and crystallization temperatures of aluminum were evaluated by calculating the variation of heat capacity during the phase transformation. Additionally, Wendt-Abraham parameters were calculated to determine the glass transition temperature. It is shown... 

An analytical model is developed to study the effect of cooling rate on the final grain size of stirred zone of the Al5083 subjected to friction stir processing. The effect of cooling rate on the grain size of the stirred zone was investigated experimentally and numerically. A new microstructural evolution model was also suggested illustrating the mechanisms contributed in refining the microstructure. A new mechanism termed meta-dynamic recovery (MDRV) is introduced here in this regard. The simulation results also show that the rapid cooling rate resulted in superior mechanical properties through refining the microstructure of the stirred zone. However, decreasing the rotational speed and... 

In this research, an algorithm based on the Q-state Potts model is presented for modeling the austenite to ferrite transformation. In the algorithm, it is possible to exactly track boundary migration of the phase formed during transformation. In the algorithm, effects of changes in chemical free energy, strain free energy and interfacial energies of austenite-austenite, ferrite-ferrite and austenite-ferrite during transformation are considered. From the algorithm, the kinetics of transformation and mean ferrite grain size for different cooling rates are calculated. It is found that there is a good agreement between the calculated and experimental results  

Al-20Si-5Fe melt was rapidly solidified into particles and ribbons and then consolidated to near full density by hot pressing at 400°C/250 MPa/1 h. According to the eutectic-growth and dendritic-growth velocity models, the solidification front velocity and the amount of undercooling were estimated for the particles with different sizes. Values of 0.43-1.2 cm/s and 15-28 K were obtained. The secondary dendrite arm spacing revealed a cooling rate of 6 × 105 K/s for the particles with an average size of 20 μm. Solidification models for the ribbons yielded a cooling rate of 5 × 107 K/s. As a result of the higher cooling rate, the melt-spun ribbons exhibited considerable microstructural... 

IN738LC is one of the superior nickel base superalloys utilized at high temperatures in aggressive environments. However, experiencing high temperatures and stresses during service causes microstructure deterioration and degradation of mechanical properties in this alloy. To restore the microstructure and mechanical properties of the degraded alloy, rejuvenation heat treatments can be considered. In this study, the evolution of microstructural features in a creep damaged IN738LC superalloy during different stages of rejuvenation heat treatment cycles was investigated. During solution treatment stage, dissolution of coarsened γ′ precipitates, grain boundary films and transition zone around... 

Molecular dynamics (MD) simulations have been widely used to study the structure of metallic glasses (MGs) at atomic scale. However, ultrafast cooling rates in MD simulations create structures that are substantially under-relaxed. In this study, we introduce long-term pressurized annealing up to 1 μs slightly below the glass-transition temperature, Tg, in MD simulation, which effectively relaxes the structure of Cu64Zr36 MG toward experimental conditions. It is found that applying hydrostatic pressure up to 2 GPa relaxes the MG to low-energy states whereas higher pressures retard relaxation events. In the sample annealed at 2 GPa pressure, equivalent cooling rate reaches to 3.7 × 107 K/s,... 

Finding the optimized set of manufacturing parameters to produce strong solder-copper connections requires investigating the main and interaction effects of processing variables on the joint strength and microstructure. In this study, solder joint specimens were prepared at different levels of cooling rate, time above liquidus (TAL), and soldering temperature. Mode I fracture experiments were designed and performed at a strain rate of 0.5 s−1. The fracture load remained constant from the cooling rate of 0.1 to 1.4 °C/s and then decreased by almost 34% with further increase in the cooling rate to 34 °C/s. Increasing TAL from 60 to 120 s reduced the fracture load by almost 27%, while it was... 

In the present study, the structural features, corrosion behavior, and in vitro bioactivity of TiO 2 nanotubular arrays coated on Ti–6Al–4V (Ti64) alloy were investigated. For this reason, Ti64 plates were anodized in an ammonium fluoride electrolyte dissolved in a 90:10 ethylene glycol and water solvent mixture at room temperature under a constant potential of 60 V for 1 h. Subsequently, the anodized specimens were annealed in an argon gas furnace at 500 and 700 °C for 1.5 h with a heating and cooling rate of 5 °C min −1 . From XRD analysis and Raman spectroscopy, a highly crystalline anatase phase with tetragonal symmetry was formed from the thermally induced crystallization at 500 °C.... 

It is known that the thermomechanical processing is one of the most important techniques for improving quality and mechanical properties of microalloyed steels. In this paper, the main parameters of hot forging (preheat temperature, strain and post-forging cooling rate) on the primary austenite grain size of vanadium microalloyed steel (30MSV6) were studied. From this investigation, it was found that increasing preheat temperature from 1150 °C to 1300 °C will result in a decrease in grain size number. Furthermore, it has shown that as the strain increases, the austenite grain size number increases, as is evident for the two cooling rates of 2.5 °C/s and 1.5 °C/s for primary austenite.... 

The objective of this paper is to study the influence of the second peak temperature during real and simulated welding on properties of the subcritically (S), intercritically (IC) and supercritically (SC) reheated coarse grained heat affected (CGHAZ) zones. The X80 high strength pipeline microalloyed steel was subject to processing in a double-pass tandem submerged arc welding process with total heat input of 6.98 kJ/mm and thermal cycles to simulate microstructure of reheated CGHAZ zones. This involved heating to a first peak temperature (TP1) of 1400 °C, then reheating to different second peak temperatures (TP2) of 700, 800 and 900 °C with a constant cooling rate of 3.75 °C/s. Toughness of... 

Nucleic acid amplification using polymerase chain reaction (PCR) method has been widely used in different fields such as agricultural science, medicine, pathogen identification, and forensics to name a few. Today, it seems inevitable to have a robust, simple PCR system for diagnostics at the point-of-care (POC) level. Many photonic PCR systems have been proposed in the literature that benefit from plasmonic photothermal heating to achieve the common PCR thermal cycling. However, non-homogeneous temperature distribution is a challenge in some of them. In the present work, to achieve more efficient gene amplification, the effect of adding TiO2 nanoparticles has been investigated in a photonic... 

Nucleic acid amplification using polymerase chain reaction (PCR) method has been widely used in different fields such as agricultural science, medicine, pathogen identification, and forensics to name a few. Today, it seems inevitable to have a robust, simple PCR system for diagnostics at the point-of-care (POC) level. Many photonic PCR systems have been proposed in the literature that benefit from plasmonic photothermal heating to achieve the common PCR thermal cycling. However, non-homogeneous temperature distribution is a challenge in some of them. In the present work, to achieve more efficient gene amplification, the effect of adding TiO2 nanoparticles has been investigated in a photonic... 

Data are presented on the solidification of aluminum alloys and their macro segregation behavior. Three alloys with different solidification ranges were prepared in two temperatures. Two types of molds were also prepared by sand and metallic materials. The solidification of Al alloys were studied and the effects of four parameters were determined, including cooling rate, casting temperature, degassing and nucleation effects on solidification and a comparison was conducted to Scheil model performance. Three types of aluminum alloys (Al-12.1%Si, Al-6.9%Si and Al-4.4% Cu) with short, medium and wide solidification ranges were studied and the results showed that degassing, nucleation, increasing... 

In this paper, effects of strain rate and mean strain on the cyclic behavior and the lifetime of aluminum-silicon alloys are investigated under thermo-mechanical and isothermal fatigue loadings. To achieve these goals, low cycle fatigue tests are accomplished at evaluated temperatures under various strain rates (by changing the loading frequency) and different strain ratios (minimum to maximum strain). Thermo-mechanical fatigue experiments are performed in an out-of-phase condition where the temperature varies between 50 and 250 °C. Various heating/cooling rates are taken into account to assess the strain rate effect and different starting temperatures are considered to study the mean strain... 

The present study investigated the effects of initial Hydrogen level and cooling rate on ultimate tensile strength of commercial Al-A319 alloys. Three hydrogen levels (0.01, 0.2, and 0.41 mL/100 grams of melt) and five cooling rate were studied. Total of 45 tensile test bars was prepared (three hydrogen levels × five cooling rate × three repeats). The UTS of the samples was determined though uniaxial tension tests. Furthermore, the microstructures of the samples were studied by standard metallographic technique and image analysis software. Finally the relationship between UTS and microstructurai features—SDAS and fraction of porosity (Fp%)—of the alloys was investigated.Results of tensile... 

The effects of real and Gleeble simulated double pass thermal cycles on the properties of the intercritically reheated coarse grained heat affected zones in X80 microalloyed pipeline steel has been investigated. The Gleeble simulated process involved heating the X80 steel specimens to the first peak temperature of 1400°C and then reheating to the second peak temperature of 800°C, with different cooling rates. The size and area fraction of martensite/austenite (M/A) constituents were obtained by a combination of field emission scanning electron microscopes and image analysis software. In addition, misorientation was characterized by electron back-scatter diffraction analysis. It is clear that...