Sharif Digital Repository

The aim of this project is simulation of microstructure and prediction of microstructural length scales in gray cast iron. To attain this, the Fourier heat transfer equations have been solved in a simple domain by FDM (Finite Difference Method), and both thermal distribution and cooling rate were obtained. By coupling experimental results and numerical methods, a model developed for predicting primary and secondary dendrite arm spacing, thickness of eutectoid layers and graphite, and fraction of graphite, cementite and austenite. Besides this model predicts the ultimate tensile strength and Hardness Brinel. Another approach in this project is a new and simple computational method for... 

Gray Cast Irons are the most important engineering Cast Irons. Gray color of fracture surface and morphology of graphite flakes are the reasons of this naming. Gray iron is relatively cheap with easy production; because of wide chemical composition range rather other cast irons. Furthermore, shrinkage and feeding in the casts from gray iron, besides surface finishing by machining are easy. The other properties of gray iron are resistance against sliding wear, high thermal conduction coefficient, low module of elasticity and thermally shock resistance. In this research, the effects of added nitrogen as an alloying element and cooling rate on microstructure, hardness and tensile properties of... 

Considering the limited number of works on investigation of solidification characteristics of Al-Zn-Mg-Cu cast alloys as well as the applications of this alloy system in aerospace industries, the solidification conditions of Al 713 alloy were investigated in this study. In order to achieve this goal, a number of experiments were designed and conducted including quantometry, thermal analysis, metallography and hardness measurements. In this thesis, effects of cooling rate on secondary dendritic arms spacing as well as solidification parameters including nucleation temperature, solidification time and temperature range, dendrite coherency point and formation temperature of intermetallic... 

In this study, the influence of eutectic modification, grain refining and cooling rate on amount of shrinkage porosity in aluminium A356 alloy were investigated. Modification process for changing the morphology of eutectic silicon from needle like to fibrous like, use in aluminium – silicon alloys. This process often leads to increasing porosity in melt and affect harmfully on mechanical properties. For studying shrinkage porosity, the melt degassed completely to minimizing amount of gas in the melt. For modification, strontium in Al-10Sr master alloy and sodium in NaF salt used and for grain refining Al-10Ti and Al-5Ti-1B master alloys used. To study the effect of cooling rate, three mold... 

The Cu-Cr10% ingots were prepared in induction furnace and these ingots were used to prepare CuCr25% in VAR. The percentages of elements were checked by chemical analysis. The ingots were divided to slices with 20gr mass and these slices were put in quartz tubes. The quartz tubes were assembled in melt spinning machine and the ribbons were quenched onto a rotating copper wheel. Three different wheel speeds, 8, 16, 36 m/s were chosen. The microstructure of the ribbons was examined using a scanning electron microscopy (SEM). The relationship between wheel speed and thickness of the ribbons were compared with mathematical modeling. The disk of ribbons with thickness of 0.5mm and radius of 5mm... 

The critical strain energy release rate for the solder joint fracture was measured as a function of cooling rate, time above liquidus (TAL) and soldering temperature. The specimens were prepared at 4 different levels of cooling rate, 3 varying levels of TAL, and 3 soldering temperature levels. Then, experiments were designed using the Taguchi method. Fracture tests were performed under bending at a strain rates of 10-5 and 0.5 s-1 and mode I loading conditions. It was found that the effect of soldering temperature insignificant on the Jci, but the cooling rate and the TAL due to their many effects were also studied by their interaction effects. It was observed that at the cooling rate of... 

In this research, Mg-Zn bulk metallic glasses have been investigated using molecular dynamics simulation. In order to study the structure of this alloy, coordination number, short and medium order of chemical range, Voronoi analysis, glass conversion temperature and atomic pair distribution function have been used. According to the results, the full icosahedral structure with IS connection type in comparison with other structures has an essential role in the stability of the system during cooling and creating medium-scale areas. The results show that the ability to form glass depends on the chemical composition and cooling rate. In this research, the cooling rate is considered to be 1011 K/s... 

bulk metallic glass Unlike metal materials that have a crystalline structure, amorphous glass is an amorphous material with an irregular atomic structure that simultaneously has the same physical properties as metals. Due to the absence of crystal defects such as dislocation and grain boundaries, these materials show unique mechanical properties such as high strength and elastic strain, abrasion resistance and proper corrosion. However, their plastic deformation is heterogeneous, concentrated, and accompanied by sudden failure. Unlike metals, these materials do not have a long-range crystalline order, and their atomic structure includes short-range and mid-range order. The short-range order... 

Layer melt crystallization is one of the most attractive and productive separation methods in the chemical industry. One of the most important coal tar components, which is present in concentration between 10 to 12% is naphthalene. One of the most commonly used techniques for producing naphthalene crystallization. In this thesis, the layer melt crystallization in a mixture of naphthalene and benzothiophene has been investigated using computational fluid dynamics. The simulation of crystallization was performed in Comsol Multiphisics version 5.6 and the thickness of the crystal layer was obtained according to the time. At first, simulation results were verified with the labroratory results of... 

Al-4.5% Cu alloy, an age-hardenable alloy, is an important alloy in industry due to such unique characteristics as high strength-to-weight ratio and considerable strength at elevated temperatures. In this study, the aim was to evaluate the combined effect of cooling rate and heat treatment on an A206 alloy having more impurities—especially iron—than the nominal specifications. To this end, the melt was poured in a five-step mold. Afterwards, each step was subjected to T4 and T6 treatments in order to study the changes compared to the as-cast samples. Ultimate tensile strength, yield strength, elongation, and grain size were determined by using tensile tests and optical microscopy,...