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    Experimental Study and Finite Element Modeling of the Effect of Microstructure on Fracture Behavior and Fracture Load Prediction of Solder Joints

    , M.Sc. Thesis Sharif University of Technology Mohammadi Amiri, Mostafa (Author) ; Farrahi, Gholamhossein (Supervisor) ; Nourani, Amir (Supervisor)
    Abstract
    The critical strain energy release rate for the solder joint fracture was measured as a function of cooling rate, time above liquidus (TAL) and soldering temperature. The specimens were prepared at 4 different levels of cooling rate, 3 varying levels of TAL, and 3 soldering temperature levels. Then, experiments were designed using the Taguchi method. Fracture tests were performed under bending at a strain rates of 10-5 and 0.5 s-1 and mode I loading conditions. It was found that the effect of soldering temperature insignificant on the Jci, but the cooling rate and the TAL due to their many effects were also studied by their interaction effects. It was observed that at the cooling rate of... 

    Physical Modeling of Microstructure in Gray Cast Iron

    , M.Sc. Thesis Sharif University of Technology Jabbari Behnam, Mir Masoud (Author) ; Davami, Parviz (Supervisor) ; Varahram, Naser (Supervisor)
    Abstract
    The aim of this project is simulation of microstructure and prediction of microstructural length scales in gray cast iron. To attain this, the Fourier heat transfer equations have been solved in a simple domain by FDM (Finite Difference Method), and both thermal distribution and cooling rate were obtained. By coupling experimental results and numerical methods, a model developed for predicting primary and secondary dendrite arm spacing, thickness of eutectoid layers and graphite, and fraction of graphite, cementite and austenite. Besides this model predicts the ultimate tensile strength and Hardness Brinel. Another approach in this project is a new and simple computational method for... 

    Static Melt Crystallizer Simulation and Design with CFD

    , M.Sc. Thesis Sharif University of Technology Karimzadeh Sureshjani, Hamed (Author) ; Farhadi, Fathollah (Supervisor) ; Pishvaei, Mahmood Reza (Supervisor)
    Abstract
    Layer melt crystallization is one of the most attractive and productive separation methods in the chemical industry. One of the most important coal tar components, which is present in concentration between 10 to 12% is naphthalene. One of the most commonly used techniques for producing naphthalene crystallization. In this thesis, the layer melt crystallization in a mixture of naphthalene and benzothiophene has been investigated using computational fluid dynamics. The simulation of crystallization was performed in Comsol Multiphisics version 5.6 and the thickness of the crystal layer was obtained according to the time. At first, simulation results were verified with the labroratory results of... 

    Simulation of the Effect of Cooling Rate and Chemical Composition on the Atomic Structure of Bulk Metallic Glass Iron-Phosphorus and Nickel-Phosphorus

    , M.Sc. Thesis Sharif University of Technology Hosseinzadeh, Danial (Author) ; Tavakoli, Rouhollah (Supervisor)
    Abstract
    bulk metallic glass Unlike metal materials that have a crystalline structure, amorphous glass is an amorphous material with an irregular atomic structure that simultaneously has the same physical properties as metals. Due to the absence of crystal defects such as dislocation and grain boundaries, these materials show unique mechanical properties such as high strength and elastic strain, abrasion resistance and proper corrosion. However, their plastic deformation is heterogeneous, concentrated, and accompanied by sudden failure. Unlike metals, these materials do not have a long-range crystalline order, and their atomic structure includes short-range and mid-range order. The short-range order... 

    The Effect of Cooling Rate and Heat Treatment on An Al-4.5% Cu Alloy

    , M.Sc. Thesis Sharif University of Technology Mohammadi, Hesam (Author) ; Varahram, Naser (Supervisor)
    Abstract
    Al-4.5% Cu alloy, an age-hardenable alloy, is an important alloy in industry due to such unique characteristics as high strength-to-weight ratio and considerable strength at elevated temperatures. In this study, the aim was to evaluate the combined effect of cooling rate and heat treatment on an A206 alloy having more impurities—especially iron—than the nominal specifications. To this end, the melt was poured in a five-step mold. Afterwards, each step was subjected to T4 and T6 treatments in order to study the changes compared to the as-cast samples. Ultimate tensile strength, yield strength, elongation, and grain size were determined by using tensile tests and optical microscopy,... 

    Effect of Grain Refining, Cooling Rate and Modification on Shrinkage Porosities in A356 Aluminum Alloy

    , M.Sc. Thesis Sharif University of Technology Hajizadeh Bidgoli, Ali (Author) ; Varahram, Naser (Supervisor)
    Abstract
    In this study, the influence of eutectic modification, grain refining and cooling rate on amount of shrinkage porosity in aluminium A356 alloy were investigated. Modification process for changing the morphology of eutectic silicon from needle like to fibrous like, use in aluminium – silicon alloys. This process often leads to increasing porosity in melt and affect harmfully on mechanical properties. For studying shrinkage porosity, the melt degassed completely to minimizing amount of gas in the melt. For modification, strontium in Al-10Sr master alloy and sodium in NaF salt used and for grain refining Al-10Ti and Al-5Ti-1B master alloys used. To study the effect of cooling rate, three mold... 

    Investigation on the Effect of Cooling Rate on the Solidification Behavior and Microstructure of Al 713 alloy using Thermal Analysis Technique

    , M.Sc. Thesis Sharif University of Technology Abbasi, Mohammad Hossein (Author) ; Varahram, Nasser (Supervisor)
    Abstract
    Considering the limited number of works on investigation of solidification characteristics of Al-Zn-Mg-Cu cast alloys as well as the applications of this alloy system in aerospace industries, the solidification conditions of Al 713 alloy were investigated in this study. In order to achieve this goal, a number of experiments were designed and conducted including quantometry, thermal analysis, metallography and hardness measurements. In this thesis, effects of cooling rate on secondary dendritic arms spacing as well as solidification parameters including nucleation temperature, solidification time and temperature range, dendrite coherency point and formation temperature of intermetallic... 

    Investigation on the Influence of Cooling Rate on Microstructure of CuCr25% Melt-spun Alloy

    , M.Sc. Thesis Sharif University of Technology Nadi Mobarakeh, Elham (Author) ; Varahram, Nasser (Supervisor) ; Davami, Parviz (Supervisor)
    Abstract
    The Cu-Cr10% ingots were prepared in induction furnace and these ingots were used to prepare CuCr25% in VAR. The percentages of elements were checked by chemical analysis. The ingots were divided to slices with 20gr mass and these slices were put in quartz tubes. The quartz tubes were assembled in melt spinning machine and the ribbons were quenched onto a rotating copper wheel. Three different wheel speeds, 8, 16, 36 m/s were chosen. The microstructure of the ribbons was examined using a scanning electron microscopy (SEM). The relationship between wheel speed and thickness of the ribbons were compared with mathematical modeling. The disk of ribbons with thickness of 0.5mm and radius of 5mm... 

    Effect of Chemical Composition on Atomic Structure and Mechanical Properties of Mg-Zn Glass Alloys Using Molecular Dynamics Simulation

    , M.Sc. Thesis Sharif University of Technology Asl Roosta, Pouneh (Author) ; Tavakoli, Rohollah (Supervisor)
    Abstract
    In this research, Mg-Zn bulk metallic glasses have been investigated using molecular dynamics simulation. In order to study the structure of this alloy, coordination number, short and medium order of chemical range, Voronoi analysis, glass conversion temperature and atomic pair distribution function have been used. According to the results, the full icosahedral structure with IS connection type in comparison with other structures has an essential role in the stability of the system during cooling and creating medium-scale areas. The results show that the ability to form glass depends on the chemical composition and cooling rate. In this research, the cooling rate is considered to be 1011 K/s... 

    Effect of Nitrogen Addition on the Microstructure and Mechanical Properties of a Pearlitic Matrix Gray Cast Iron

    , M.Sc. Thesis Sharif University of Technology Kamoori Yousefabad, Elham (Author) ; Davami, Parviz (Supervisor)
    Abstract
    Gray Cast Irons are the most important engineering Cast Irons. Gray color of fracture surface and morphology of graphite flakes are the reasons of this naming. Gray iron is relatively cheap with easy production; because of wide chemical composition range rather other cast irons. Furthermore, shrinkage and feeding in the casts from gray iron, besides surface finishing by machining are easy. The other properties of gray iron are resistance against sliding wear, high thermal conduction coefficient, low module of elasticity and thermally shock resistance. In this research, the effects of added nitrogen as an alloying element and cooling rate on microstructure, hardness and tensile properties of... 

    Welding metallurgy of stainless steels during resistance spot welding part I: Fusion zone

    , Article Science and Technology of Welding and Joining ; Volume 20, Issue 6 , Mar , 2015 , Pages 502-511 ; 13621718 (ISSN) Pouranvari, M ; Alizadeh Sh, M ; Marashi, S. P. H ; Sharif University of Technology
    Maney Publishing  2015
    Abstract
    Weldability is one of the key requirements for automotive materials. This two-part paper aims at understanding the metallurgical phenomena during resistance spot welding of stainless steels, as interesting candidates for automotive body in white. Part I addresses the phase transformations in the fusion zone of three types of stainless steels including austenitic, ferritic and duplex types. The solidification and solid state phenomena including columnar to equiaxed transition, ferrite– austenite post-solidification transformation, martensitic transformation and carbide precipitation are discussed. Particular attention is given to the effect of high cooling rate of resistance spot welding... 

    Using genetic algorithm and artificial neural network analyses to design an Al-Si casting alloy of minimum porosity

    , Article Materials and Design ; Volume 27, Issue 7 , 2006 , Pages 605-609 ; 02641275 (ISSN) Mousavi Anijdan, S. H ; Bahrami, A ; Madaah Hosseini, H. R ; Shafyei, A ; Sharif University of Technology
    2006
    Abstract
    In this investigation a theoretical model based on artificial neural network (ANN) and genetic algorithm (GA) has been developed to optimize effective parameters on porosity formation in Al-Si casting alloys. The ANN theory was used to correlate the chemical composition and cooling rate to the amount of porosity. The GA and ANN were incorporated to find the optimal conditions for achieving the minimum porosity percent. By comparing the predicted values with the experimental data - earlier deduced by Dash et al. - it is demonstrated that the combined GA-ANN model is a useful and efficient method to find the optimal conditions for casting of Al-Si alloys associated with the minimum porosity... 

    Universal correlation between the thermodynamic potentials and some physical quantities of metallic glasses as a function of cooling rate during molecular dynamics simulation

    , Article Journal of Non-Crystalline Solids ; Volume 536 , 2020 Ghaemi, M ; Tavakoli, R ; Sharif University of Technology
    Elsevier B.V  2020
    Abstract
    The existence of universal semi-log linear relation between potential energy and cooling rate during the molecular dynamics simulations of metallic glasses for Cu-Zr system was formerly reported. For this purpose, different classes of metallic glasses are considered and the validity of this correlation is studied. It is shown that it holds for other thermodynamics potentials and some physical quantities like density and Wendt and Abraham parameter, too. This observation enables us to economically construct atomic scale metallic glass structures equivalent to very low cooling rates, more consistent to experimental works, not accessible using classic molecular simulations. © 2020 Elsevier B.V  

    The modification of cast AL-Mg2Si in SITU MMC by lithium

    , Article TMS 2009 Annual Meeting and Exhibition, San Francisco, CA, 16 February 2009 through 19 February 2009 ; 2009 , Pages 165-172 ; 9780873397353 (ISBN) Hadian, R ; Emamy, M ; Campbell, J ; Sharif University of Technology
    2009
    Abstract
    Abstract The effects of both Lithium modification and cooling rate on the microstructure and tensile properties of an in-situ prepared Al-15% Mg2Si composite were investigated. Adding 0.3%Li reduced the average size of Mg2Si primary particles from ~30 μm to ~ 6 μm. The effect of cooling rate was investigated by the use of a mold with different section thickness from 3 to 9 mm. The results show a refinement of primary particle size as a result of both Li additions and increased cooling rate, and their effects were additive. Similarly, both effects increased UTS and elongation values. The refinement by Li and enhanced cooling rate is discussed in terms of an analogy with the effect of Sr and... 

    The modification of cast AL-Mg2Si in situ mmc by lithium

    , Article Shape Casting: 3rd International Symposium 2009 - Held During TMS 2009 Annual Meeting and Exhibition, San Francisco, CA, 15 February 2009 through 19 February 2009 ; 2009 , Pages 165-172 ; 9780873397346 (ISBN) Hadian, R ; Emamy, M ; Campbell, J ; Aluminum Committee of the Light Metals Division, LMD; Aluminum Committee of the Light Metals Division, LMD; Minerals, Metals , Materials Society, TMS ; Sharif University of Technology
    2009
    Abstract
    The effects of both Lithium modification and cooling rate on the microstructure and tensile properties of an in-situ prepared Al-15% Mg 2Si composite were investigated. Adding 0.3%Li reduced the average size of Mg2Si primary particles from ∼30 μm to ∼6 μm. The effect of cooling rate was investigated by the use of a mold with different section thickness from 3 to 9 mm. The results show a refinement of primary particle size as a result of both Li additions and increased cooling rate, and their effects were additive. Similarly, both effects increased UTS and elongation values. The refinement by Li and enhanced cooling rate is discussed in terms of an analogy with the effect of Sr and cooling... 

    The effects of homogenization time and cooling environment on microstructure and transformation temperatures of Ni-42.5wt%Ti-7.5wt%Cu alloy

    , Article Defect and Diffusion Forum ; Volume 297-301 , 2010 , Pages 344-350 ; 10120386 (ISSN); 3908451809 (ISBN); 9783908451808 (ISBN) Omrani, E ; Shokuhfar, A ; Etaati, A ; Dorri M., A ; Saatian, A ; Sharif University of Technology
    Trans Tech Publications Ltd  2010
    Abstract
    The present paper deals with different effects of homogenization time and cooling environment on Ni-42.5wt%Ti-7.5wt%Cu alloy. The alloy was prepared by vacuum arc melting. Afterwards, three homogenization times (half, one and two hour) and three cooling environments (water, air and furnace) at 1373 K were selected. Optical and Scanning Electron Microscopic methods, EDX, DSC and hardness tests have been used to evaluate the microstructure, transformation temperatures and hardness. Results indicate that specimens that were cooled in air are super-saturated. Also, the microstructure from furnace cooling has many disparities with the other cooling environments' microstructure and two types of... 

    The effect of Li on the tensile properties of cast Al-Mg2Si metal matrix composite

    , Article Materials Science and Engineering A ; Volume 490, Issue 1-2 , 2008 , Pages 250-257 ; 09215093 (ISSN) Hadian, R ; Emamy, M ; Varahram, N ; Nemati, N ; Sharif University of Technology
    2008
    Abstract
    The effects of both Li modification and cooling rate on the microstructure and tensile properties of an in situ prepared Al-15%Mg2Si composite were investigated. It was found that the addition of 0.3%Li reduces the average size of Mg2Si primary particles from ∼30 to ∼6 μm. The effect of cooling rate was investigated by the use of a mold with different section test bars. The results showed an increase in both UTS and elongation values with reduction in section thicknesses corresponding to increasing cooling rates. Adding Li also raised the tensile strength and elongation values and reduced the number of decohered particles observed in fracture surfaces thereby increasing the alloy's... 

    Role of the nucleating agent masterbatch carrier resin in the nonisothermal crystallization kinetics of polypropylene

    , Article Polymer Journal ; Volume 54, Issue 9 , 2022 , Pages 1127-1132 ; 00323896 (ISSN) Shokrollahi, M ; Marouf, B. T ; Bagheri, R ; Sharif University of Technology
    Springer Nature  2022
    Abstract
    The effect of the nucleating agent masterbatch carrier resin on the nonisothermal crystallization of a pipe-grade polypropylene block copolymer was investigated at three different cooling rates using differential scanning calorimetry (DSC). Bis(3,4-dimethylibenzylidene) sorbitol (DMDBS), a well-known, third-generation sorbitol derivative, was used as a nucleating agent in this study. Crystallization kinetic parameters obtained from DSC cooling curves showed that incorporation of a nucleating agent by means of a masterbatch increased the crystallization rate by approximately two times compared to that of the sample with the same concentration of nucleating agent without the use of a... 

    Role of tandem submerged arc welding thermal cycles on properties of the heat affected zone in X80 microalloyed pipe line steel

    , Article Journal of Materials Processing Technology ; Volume 211, Issue 3 , 2011 , Pages 368-375 ; 09240136 (ISSN) Moeinifar, S ; Kokabi, A. H ; Hosseini, H. R. M ; Sharif University of Technology
    Abstract
    The influence of thermal cycles on the properties of the coarse grained heat affected zone in X80 microalloyed steel has been investigated. The thermal simulated involved heating the X80 steel specimens to the peak temperature of 1400 °C, with different cooling rates. The four-wire tandem submerged arc welding process, with different heat input values, was used to generate a welded microstructure. The martensite/austenite constituent appeared in the microstructure of the heat affected zone region for all the specimens along the prior-austenite grain boundaries and between the bainitic ferrite laths. The blocky-like and stringer martensite/austenite morphology were observed in the heat... 

    Role of cooling rate in selective synthesis of graphene and carbon nanotube on Fe foil using hot filament chemical vapor deposition

    , Article 2016 IEEE 7th Annual Ubiquitous Computing, Electronics and Mobile Communication Conference, UEMCON 2016, 20 October 2016 through 22 October 2016 ; 2016 ; 9781509014965 (ISBN) Abdolahi, M ; Kaminska, B ; Akhavan, O ; Talebi, S ; Ghoranneviss, M ; Arab, Z ; Sharif University of Technology
    Institute of Electrical and Electronics Engineers Inc  2016
    Abstract
    In this study, graphene sheets and carbon nanotubes (CNTs) were selectively grown on Fe foil at a relatively low growth temperature and varying cooling rates using a hot filament chemical vapor deposition (HFCVD) apparatus with C2H2 as the precursor. The results of the scanning electron microscopy and Raman spectroscopy revealed that the increase of the cooling rate from 7 to 10 or 20 °C/min provoked a structure transition from CNT to graphene. The optimum crystal quality of the graphene sheets (Iq/Id ∼1.1) was achieved at the cooling rate of 20 °C/min. According to the AFM analysis, the thickness of the stacked graphene sheets was found to be ∼2.9-3.8 nm containing ∼8-11 monolayers. The XRD...