Sharif Digital Repository

In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic-martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain... 

Nanostructured Cu and Cu-2. vol% SiC nanocomposite were produced by high energy mechanical milling and hot pressing technique. Microstructure development during fabrication process was investigated by X-ray diffraction, scanning electron microscope, scanning transmission electron microscope, and electron backscatter diffraction techniques. The results showed that the microstructure of copper and copper-based nanoco mposite composed of a mixture of equiaxed nanograins with bimodal and non-random misorientation distribution. The presence of SiC nanoparticles refined the grain structure of the copper matrix while the fraction of low angle grain boundaries was increased. Evaluation of mechanical... 

In this work, the 6061 aluminum alloy tubes are severely deformed through a novel method called Tube Channel Pressing (TCP). The ability of this process in improving mechanical properties, grain refinement and microstructural changes of the alloy with different heat treatments before and after TCP process is investigated. Results show that TCP has notable effect on grain refinement and decreases crystallite size of solid solution treated aluminum 6061 material to 52. nm after equivalent strain of 3.09 which is comparable with the measured data from other SPD processes. The strength of the specimens aged before TCP is higher than that of those aged after TCP. The specimens artificially aged... 

In the present study, 30MSV6 microalloyed steel was heat treated under different conditions, and the relation between its microstructure and mechanical properties was investigated. Scanning electron microscopy and transmission electron microscopy were used to characterize the microstructure of the heat-treated steel, and the effect of microstructure on tensile strength and fatigue behavior was determined. Microstructural analysis indicated that precipitates were formed at different sites such as grain boundaries and sub-grain boundaries. Furthermore, microstructural studies accompanied by the evaluation of mechanical properties revealed that the optimal heat treatment cycle of 30MSV6... 

In this study, a near equiatomic NiTi shape memory alloy was hot rolled at 800°C using thethickness reductions of 30 and 50%. Optical and transmission electron microscopy, together withX-ray diffraction were used to demonstrate the microstructural changes associated with the hotrolling at different thickness reductions. Repeated transformation cycling was employed toinvestigate the evolution of R phase during cycling. Microstructural observations revealed thepresence of deformation twins embedded in an elongated grain matrix in the hot rolled material.Moreover, it was found that with increasing degree of thickness reduction, the size and number ofdeformation twins increased throughout the... 

The bonding temperature is an important parameter for optimization of the Transient Liquid Phase (TLP) bonding process in order to achieve a sound joint with good mechanical properties. However, the bonding temperature used can also be restricted by the microstructural stability of the base metal. In this study, the effect of bonding temperature (1050-1200 °C) on the joint microstructure and mechanical properties was studied for TLP bonding of FSX-414 superalloy using MBF-80 interlayer with thickness of 50 μm. Increasing bonding temperature from 1050 to 1150 °C caused reduction in the time required for complete isothermal solidification in agreement with models based on the diffusion induced... 

In this paper, Ti-6Al-4V/TiC composite was fabricated by VIM furnace and graphite crucible. X-ray diffraction analysis and EDS techniques were used to identify the phases in the material. Microstructure characteristics of the Ti-6Al-4V/TiC composite were evaluated by means of optical microscopy. The tensile test was performed at room temperature after hot-rolling of the samples in the beta phase field. The results revealed that at different melting times, three kinds of precipitates are formed in the microstructure including grain boundary, eutectic and transgranular precipitates. The size of transgranular precipitates was significantly larger than that of the other two types of carbides and... 

Microstructural development and phase formation at the interface of yttria stabilized zirconia (3Y-TZP)/430L stainless steel composite layers produced by co-sintering method were studied by SEM, HRTEM, micro-focus XRD, and EPMA. Formation of a rich chromium boundary layer at the interface was noticed, which revealed Cr aggregation at the interface at the elevated temperatures. Misfit dislocations were also observed at the joint interface to tackle the mismatch crystallographic orientations between the ceramic and metal layer. The results of the micro-focus XRD showed formation of no new phases at the boundary zone. Microstructural studies also revealed a retarded grain growth in the... 

Mechanical milling proceeded by sintering was used to synthesize nanostructured temperature-resistant TZM alloy. Milling under Ar for different times (1, 2, 3, 5, 10, 15, 20, 25, and 30 h) and sintering at 1500, 1600 and 1700 °C for 30, 45, 60 and 90 min resulted in increasing of low-energy grain boundaries (LEGBs) and dispersion of TiC and ZrC with a size of ~ 65 nm in the matrix near LEGBs. Morphology and grain size of the products were determined from scanning electron microscope (SEM) images and X-ray diffraction (XRD) patterns, almost precisely. Optimum density of nanostructured TZM alloy ~ 9.95 ± 0.01 g/cm 3 was achieved by sintering at 1700 °C for 90 min  

This paper describes a solution-based technique for fabrication of varistor grade composite nanopowders. The method consists of coating major varistor dopants on the surface of the ZnO nanoparticles. As a result, a homogenous mixture of dopants and ZnO nanoparticles will be achieved. TEM results indicated that a composite layer of dopants with the average particle size of 9 nm on the surface of ZnO nanoparticles has been successfully prepared. Sintering of the coated powders was performed in temperatures as low as 850 °C and final specimens with average particle size of 900 nm and density of 98.5% were achieved. In comparison to conventional mixing, varistors prepared from coated nanopowders... 

It is known that the thermomechanical processing is one of the most important techniques for improving quality and mechanical properties of microalloyed steels. In this paper, the main parameters of hot forging (preheat temperature, strain and post-forging cooling rate) on the primary austenite grain size of vanadium microalloyed steel (30MSV6) were studied. From this investigation, it was found that increasing preheat temperature from 1150 °C to 1300 °C will result in a decrease in grain size number. Furthermore, it has shown that as the strain increases, the austenite grain size number increases, as is evident for the two cooling rates of 2.5 °C/s and 1.5 °C/s for primary austenite.... 

Molecular dynamics simulations are employed to investigate material properties of nanocrystalline aluminum and nanocrystalline Al/Ni multilayers at low temperature. For this purpose, both single crystal and nanocrystalline multilayers with different grain sizes and grain morphology are used as the substrate. The results of the simulations show that hardness and elastic modulus decrease with refinement of grain size in nanocrystalline aluminum and refinement of grain size and layer thickness in nanocrystalline Al/Ni multilayers, regardless of grain morphology. Furthermore, the angle between two adjacent grains, which is directly connected to the grain boundary thickness, has a great influence... 

In this research, copper matrix composites reinforced with different amounts of titanium carbide particles were produced by mechanical milling and in-situ formation of reinforcements. Morphology and size of milled powders were inspected by scanning electron microscopy (SEM) several times during milling process. Changes in lattice parameter, crystallite size, lattice strain, dislocation density and Gibbs free energy changes (due to increasing in dislocation densities and grain boundaries) in different samples (with different TiC particles contents) were studied by X-Ray Diffraction technique with Cu-kα radiation and using Nelson-Riley method and Williamson-Hall equation. Microstructure of... 

The flow behaviour of Al–SiC nanocomposites prepared by mechanical milling and hot powder extrusion methods was studied at different temperatures (350–500°C) and strain rates (0.005–0.5 s−1). The flow of the Powder metallurgy nanocomposites exhibited a peak stress followed by a dynamic flow softening behaviour. It was shown that mechanical milling increased high-temperature strain rate sensitivity of ultrafine-grained (UFG) aluminium while decreasing its flow dependence to temperature. Constitutive analysis of the hot deformation process by Zener–Hollomon parameter (Z) also indicated a remarkable increase in the deformation activation energy (about 40%). Likewise, SiC nanoparticles (up to... 

The addition of alloying elements to magnesium leads to microstructural refinement and improves its properties. However, this strategy is accompanied by another concurrent phenomenon − that is − intergranular segregation and the formation of secondary phases in grain boundaries, deteriorating the properties. In this work, the efficacy of two main factors on modifying the mechanical properties and corrosion behavior of Mg-4Zn-1Al-0.2Ca alloy was investigated separately: 1) dissolution of secondary phases; and 2) grain refinement. Based on the results, heat treatment of the as-cast alloy can increase the UTS from 174.4 to 213.2 MPa, decrease the corrosion current density from 81 to 49 μA/cm2,... 

Iron-borosilicate soft magnetic composites are suitable magnetic materials for high temperature and high frequency applications. In this research two different techniques have been applied to fabricate these composites: uniaxial pressing following by sintering and spark plasma sintering. Different processing parameters including the content of borosilicate, the amount of compaction pressure and the size of iron particles have been evaluated through the study of microstructure and magnetic properties. The microstructural observations showed that the borosilicate is distributed on the iron grain boundaries enhancing the resistivity and causing the loss of eddy currents. Increasing the... 

Flow stress and ductility behaviors of the annealed and severely deformed Al were investigated at warm deformation temperatures. Constrained groove pressing (CGP) method as a severe plastic deformation process was used. The tensile test was carried out at the temperature range of the 298-573 K and strain rate range of 0.001-0.1 s−1 to present the elevated temperature deformation behavior utilizing hyperbolic sine constitutive equation. The flow stress of the CGPed sample is increased with the number of CGP passes and decreased with temperature. Dynamic recovery and strain softening are found as main restoration mechanisms. Flow stress amounts are not remarkably affected by the strain rate.... 

The fabrication of high performance, solution-processed CIGS family solar cells is based on high-temperature crystallization processes in chalcogen-containing atmosphere and/or using dangerous solvents like hydrazine. The non-hydrazine sulfurization- and selenization-free reports typically suffer from poor grain structures. We report a facile strategy to overcome grain growth limitations at very low temperature processing (250 °C). Selenium free Superstrate configuration CuInS2 (CIS) solar cells are fabricated using a nanocrystals ink which avoiding from high temperature selenization or/and sulfurization is targeted. We investigated the effect of intentional M doping (M = Sb, Zn, Cd and Sn)... 

Transformation-induced plasticity (TRIP) steel resistance spot welds are delicate to low-energy interfacial failure via crack propagation through martensitic fusion zone during cross-tension (CT) loading. This paper addresses the effect of three different types of in situ postweld heat treatment (PWHT) on the mechanical properties of TRIP steel resistance spot welds. Depending on the post weld second pulse current level, three different strengthening mechanisms were found including (i) martensite tempering with reduced hardness, (ii) refining of martensite packets with improved toughness and (iii) nugget re-melting/enlargement combined with possible reduction of grain boundary impurity... 

The objective of this work was to study the influence of titanium on API 5L-X70 steel weld metal properties at manganese levels of 1.4 and 2%. The best mechanical properties in the weld series were obtained in two compositions, i.e. 1.92%Mn-0.02%Ti and 1.40%Mn-0.08%Ti. In both groups of welds, acicular ferrite in the microstructure was increased with addition of titanium in the range of 0.02-0.08%. Manganese helped to refine and homogenize weld microstructures. Increased hardenability of the weld due to further addition of titanium or manganese encouraged grain boundary nucleation of bainite with greater frequency than intragranular nucleation of acicular ferrite. Also, the amount of...