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To improve the hydrogen kinetics of magnesium hydride, TiCr 1.2Fe0.6 alloy was prepared by vacuum arc remelting (VAR) and the alloy was co-milled with MgH2 to process nanostructured MgH2-5 at.% TiCr1.2Fe0.6 powder. The hydrogen desorption properties of the composite powder were studied and compared with pure magnesium hydride. X-ray diffraction (XRD) analysis showed that the composite powder prepared by VAR/mechanical alloying (MA) procedure consisted of β-MgH2, γ-MgH2, bcc Ti-Cr-Fe alloy, and small amount of MgO. The average size of particles and their grain structure after 4 h MA were determined by a laser particle size analyzer and XRD method and found to be 194 nm and 11 nm,... 

In this research, the feasibility of friction-stir welding (FSW) for dissimilar lap-joining of an aluminium-magnesium alloy (AA5058) and poly-methyl-methacrylate sheets to attain sound and defect-free joints was examined. The inter-mixing flow patterns between the metal and polymer counterparts during FSW were predicted by employing three-dimensional finite element models. It is shown that the bonding mechanism between the dissimilar materials is mechanical interlocking at the interface which controls the joint strength depending on the processing parameters. The most suitable dissimilar lap-joining regarding microstructural soundness is attained at w= 1600 rev min−1 and v = 25 mm min−1.... 

This paper focuses on the effect of deep cryogenic treatment (-196 °C) on microstructure and mechanical properties of AZ91 magnesium alloy. The execution of deep cryogenic treatment on samples changed the distribution of β precipitates. The tiny laminar β particles almost dissolved in the microstructure and the coarse divorced eutectic β phase penetrated into the matrix. This microstructural modification resulted in a significant improvement on mechanical properties of the alloy. The steady state creep rates were measured and it was found that the creep behavior of the alloy, which is dependent on the stability of the near grain boundary microstructure, was improved by the deep cryogenic... 

The effects of both Li modification and cooling rate on the microstructure and tensile properties of an in situ prepared Al-15%Mg2Si composite were investigated. It was found that the addition of 0.3%Li reduces the average size of Mg2Si primary particles from ∼30 to ∼6 μm. The effect of cooling rate was investigated by the use of a mold with different section test bars. The results showed an increase in both UTS and elongation values with reduction in section thicknesses corresponding to increasing cooling rates. Adding Li also raised the tensile strength and elongation values and reduced the number of decohered particles observed in fracture surfaces thereby increasing the alloy's... 

A modified mixed oxide method which is based on a two step reaction sintering process was designed to obtain single phase PMN ceramics. In this regard, pyrochlore phase formation during calcination process at different calcination temperatures was studied to determine the best soaking temperature for the first step in the specified method. In other words, the calcination temperature in which the least pyrochlore phase produced was chosen as the first step soaking temperature. The results showed that by utilizing this new method, single phase PMN ceramics with a high relative density of 98% can be synthesized successfully using conventional mixed oxide starting materials. © 2007 Springer... 

Biological oxidation of ferrous sulfate by Acidithiobacillus ferrooxidans has proved to be a significant step in the bioleaching of sulfide minerals and the treatment of acid mine drainage. The same bioreaction also has beneficial applications in the desulphurization of coal and removal of hydrogen sulfide from gaseous effluents. In this research, the effects of some process variables such as pH, temperature, elemental sulfur, amount of initial ferrous and magnesium ions on oxidation of ferrous sulfate by a native A. ferrooxidans, which was isolated from a chalcopyrite concentrate, were investigated. All experiments carried out in shake flasks at 33 °C that was obtained as optimum... 

In the present paper, thermo-mechanical fatigue (TMF) and low cycle fatigue (LCF) or isothermal fatigue (IF) lifetimes of a cast magnesium alloy (the AZ91 alloy) were studied. In addition to a heat treatment process (T6), several rare elements were added to the alloy to improve the material strength in the first step. Then, the cyclic behavior of the AZ91 was investigated. For this objective, strain-controlled tension-compression fatigue tests were carried out. The temperature varied between 50 and 200. °C in the out-of-phase (OP) TMF tests. The constraint factor which was defined as the ratio of the mechanical strain to the thermal strain, was set to 75%, 100% and 125%. For LCF tests,... 

Semisolid stir joining of AZ91 alloy was investigated by using mechanical stirring and Mg-25. wt%Zn interlayer. A 2. mm-thick interlayer was located between two 7.5. mm-thick AZ91 pieces. Then, they were heated to 530. °C, the semisolid temperature of both base metal and interlayer. A stirrer with a rotational speed of 1600. rpm was introduced into the weld seam. Optical microscopic and scanning electron microscope (SEM) investigation, microhardness test, shear punch test (SPT), and three points bending test were carried out to assess the properties of the joint. Results showed three distinctive zones: stir zone (SZ), compacted zone (CZ), and diffusional-mechanical affected zone (DMAZ). SEM... 

The effect of particle size, lattice strain and crystallite size on the hydrogen desorption properties of nanocrystalline magnesium hydride powder was investigated. Commercial MgH2 powder was milled in a Spex 8000M up to 16 h and its structural evolution and desorption characteristics at different time intervals were examined using various analytical techniques. At the early stage of milling, the formation of metastable γ-MgH2 phase was noticed. While the crystallite size gradually decreased to 12 nm with increasing the milling time, the accumulated lattice strain gained a maximum value of 0·9% after 4 h milling. The highest drop in the desorption temperature (∼100°C) was attained at the... 

Influences of rare earth (RE) elements addition on thermal fatigue behaviors of AZ91 alloy were studied. Repeated heating and cooling cycles were applied on the samples at 170 and 210 °C to develop thermal fatigue cracks. Crack growth mechanisms and microstructural influences were investigated by optical and scanning electron microscopy (SEM) as well as energy dispersive X-ray spectroscopy (EDS). Thermal fatigue behaviors were observed to improve successively by addition of the RE up to 2wt.%. This improvement was attributed to the consummation of aluminum in melt by precipitation of the needle shaped Al11RE3 phases. This process was attributed to the reduction of Mg17Al12 phase volume... 

The present work is focused on the segregation behavior of semi-solid AZ91 magnesium alloy with Ca content. For this purpose a simple back extrusion test was used and the semi-solid billet was fabricated through a cooling slope. Different shear rates were obtained by variation in ram speed and extrusion ratio. Microstructures of the extruded samples were investigated and liquid segregation was described by Darcy's law. Homogeneity was improved by using higher shear rates, produced either by increasing plunger velocity or extrusion ratio, while at very high shear rates the air was entrapped inside the wall of the extruded sample. © 2008 Elsevier B.V. All rights reserved  

Joining of dissimilar light metals by friction stir welding (FSW) is of interest to reduce weight and fuel consumption in the transport sector. Such coupled metals may need protective surface treatments, e.g. against wear or corrosion, for some applications. In this work, the formation of plasma electrolytic oxidation (PEO) coatings in a silicate-based electrolyte for corrosion protection of FSW AZ31B magnesium alloy-titanium joints has been studied. The joints, if unprotected, may be susceptible to severe galvanic corrosion in chloride-containing environments. The coatings were characterized by scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffraction. Mg2SiO4 and... 

AZ91 alloy, the most widely used Mg casting alloy, exhibits low strength/ductility and weak energy absorption, which is a function of its large grain size and the presence of a coarse and continuous network of β-Mg17Al12 intermetallic compounds. This work demonstrated that friction stir processing (FSP) enables enhancement of strength and energy absorption capability of AZ91 alloy. The influence of FSP treatment on various potential strengthening mechanisms, including grain boundary, solid solution, and sub-micron particle strengthening mechanisms, was studied. It is identified that the grain boundary strengthening plays a significant contribution to the strength of the FSP treated AZ91. FSP... 

The hydrogen desorption properties of nanocrystalline magnesium hydride processed by high-energy mechanical milling was investigated. MgH2 powder was milled for various times (up to 16 h) under a high purity argon atmosphere and the effect of milling on the particle size and morphology, grain refinement, lattice strain, and desorption temperature was studied. It was shown that accumulated lattice strain combined with nanometric grain structure significantly decrease the desorption temperature. The effect of powder particle size was found to be of less importance. The lowest desorption temperature was obtained after 4 h high-energy milling. Nanostructured magnesium hydride with grain size of... 

Magnesium and its alloys have gained significant popularity due to their light weight and their potential for use as bioresorbable materials. However, their application is limited in practice due to their relatively poor corrosion resistance. Several methods are available for improving the corrosion resistance of Mg alloys for bio-applications such as using different coatings, alloying, and modifying the microstructural parameters such as the grain size and the crystallographic texture. This review provides a comprehensive summary of the effects of crystallographic texture and twinning, as one of the most important deformation mechanisms of Mg and Mg alloys, on the corrosion behavior.... 

In the present work, high-energy mechanical alloying (MA) was employed to synthesize a nanostructured magnesium-based composite for hydrogen storage. The preparation of the composite material with composition of MgH2-5 at% (TiCr1.2Fe0.6) was performed by co-milling of commercial available MgH2 powder with the body-centered cubic (bcc) alloy either in the form of Ti-Cr-Fe powder mixture with the proper mass fraction (sample A) or prealloyed TiCr1.2Fe0.6 powder (sample B). The prealloyed powder with an average crystallite size of 14 nm and particle size of 384 nm was prepared by the mechanical alloying process. It is shown that the addition of the Ti-based bcc alloy to magnesium hydride yields...