Sharif Digital Repository

Recently, a wide variety of research works have focused on carbon nanotube (CNT)-ceramic matrix nanocomposites. In many cases, these novel materials are produced through conventional powder metallurgy methods including hot pressing, conventional sintering, and hot isostatic pressing. However, spark plasma sintering (SPS) as a novel and efficient consolidation technique is exploited for the full densification of high-temperature ceramic systems. In these binary nanocomposites, CNTs are added to ceramic matrices to noticeably modify their inferior properties and SPS is employed to produce fully dense compacts. In this review, a broad overview of these systems is provided and the potential... 

Metallic or ceramic micro/nanoporous materials have attracted particular attention due to some interesting structural and functional properties. There exist a variety of methods for producing porous materials by which optimized features can be reached. Spark plasma sintering (SPS) is one of these new-emerging approaches. This technique is often combined with conventional technologies and produce a variety of porous structures with tailorable microstructure and physicomechanical properties. This review addresses SPS and obtainable porous materials with nanoscale and microscale microstructural features. The processing methods, microstructural phenomena, and physicomechanical properties of... 

In the present study, yttria stabilized zirconia (YSZ) reinforced Cu matrix composite specimens were produced by spark plasma sintering (SPS). For comparison, pure Cu specimen was also produced in the same conditions. The effect of particles content on microstructure, relative density, electrical conductivity, and Vickers hardness was evaluated. The pin-on-disk test was also performed to determine dry sliding wear behavior of specimens under different wear conditions. After sliding wear tests, the worn surfaces were examined by field emission scanning electron microscopy (FE-SEM). Microstructural study showed satisfactory distribution of reinforcement particles in copper matrix. The relative... 

Iron-borosilicate soft magnetic composites are suitable magnetic materials for high temperature and high frequency applications. In this research two different techniques have been applied to fabricate these composites: uniaxial pressing following by sintering and spark plasma sintering. Different processing parameters including the content of borosilicate, the amount of compaction pressure and the size of iron particles have been evaluated through the study of microstructure and magnetic properties. The microstructural observations showed that the borosilicate is distributed on the iron grain boundaries enhancing the resistivity and causing the loss of eddy currents. Increasing the... 

The effect of pulsed direct current (PDC) on solid-state diffusion in the Ni–Al binary system was investigated. Two experimental schemes were employed: in the presence and absence of an electric field. The diffusion couples were heat-treated for 1.5, 3, and 5 h at 803, 833, and 863 K. Under the investigated conditions, only two intermetallic phases (NiAl3 and Ni2Al3) formed at the boundary of the metals. It was shown that the PDC passing through the diffusion couple significantly enhanced the growth rates of both phases. The apparent reaction–diffusion coefficients were DNiAl3=4.0×10−9exp(−[Formula presented]) and DNi2Al3=9.7×10−9exp(−[Formula presented]) in the field-assisted scheme,... 

Finemet bulk soft magnetic alloy was fabricated by spark plasma sintering of the milled ribbons. The amorphous melt-spun ribbons were milled for 36min by high energy vibrational mill and then sieved to separate particles smaller than 125μm. The size distribution of particles was determined by a laser diffraction particle size analyzer. Spark plasma sintering was carried out at super-cooled liquid region for short times of 7 and 21min. The structure of bulk samples was characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and transmission electron microscopy techniques. The magnetization and coercivity of samples were measured using SQUID... 

The nanocomposite Cu–Cr powder was consolidated by flash spark plasma sintering (FSPS), which involves applying an extremely rapid change in the electrical power passing through the bulk of the sample. It was demonstrated that an essentially fully dense material could be obtained in 15 s. Such short-term treatment typically preserves the nanostructured features of the material. However, investigation revealed a nonuniformity in the microstructure of the alloys obtained under such extreme conditions. To better understand the observed effects, the FSPS process was simulated. It was observed that a rapid change in the applied electrical power resulted in nonuniform distributions of current... 

ABSTRACTs: The need for fully dense material with well-engineered microstructures has led to the promising emergence of innovative sintering technologies among which the Spark Plasma Sintering (SPS) is one of the most favorite. Unlike the conventional sintering processes, SPS takes advantage of a current flow passing through the sintering die and metallic powders by which fast densification with minimal grain growth and enhanced physicomechanical properties can be obtained. Albeit there is a growing interest in the exploitation of SPS in producing sufficiently consolidated metallic parts, no analytical review has been released over the effects of SPS parameters on the densification behavior,...