Sharif Digital Repository

The present study investigated the effect of laser input energy on the quality and mechanical behavior of a 304 stainless steel–polyamide 6 joint in the laser-assisted metal and polymer direct joining (LAMP) method experimentally and numerically. After the proposed heat transfer model was validated, it was determined whether there was an optimal amount of laser input energy that could produce a joint with favorable quality and mechanical behavior. Among different laser input energies used in this study, 28-J/mm energy can provide more uniform and extensive wetting of the metal surface by the polymer, while excessive polymer degradation in the joint zone was prevented. As a result, an optimal... 

Three steels were designed based on HSLA-100 with additional levels of Mn, Ni, Cr and Cu. The steels were prepared by controlled rolling and tempered at temperatures in range of 550-700°C. The continuous cooling time curves were shifted to longer times and lower temperatures with the increased tendency for the formation of martensite at lower cooling rates. The microstructures revealed that controlled rolling results in austenite with uniform fine grain structure. The steel with the highest amount of Mn showed the greatest strength after tempering at 750 °C. The top strength was attributed to the formation of Cu-rich particles. The steel with 1.03 wt.% Mn, tempered at 650 °C exhibited the... 

Damage tolerance improvement has been reported by laminating aluminum alloys and composites by researchers. Three-layer laminates comprising Al6061 outer layers and Al1050 interlayer have been roll bonded in this research. While most of the works done have focused on fracture properties of roll bonded Al laminates in crack arrester geometry, this study explores their behavior in crack divider configuration. Rolling strain is varied to control the interfacial bonding in laminates. The fracture behavior of laminates and the constituent material was examined via three-point bending and impact tests. This study presents significant improvement in damage tolerance of laminates compared to their... 

In this research, the effects of nano-sized MgO in Al2O 3-SiC composites were investigated. The overall changes in the density and mechanical properties of sintered samples (hardness, bending strength and toughness) were evaluated. After mixing, drying and uniaxial compaction of the powders, they were first heat-treated at low temperature in an electric furnace to remove any residuals. They were then heat-treated at high temperature (1700 °C) inside a graphite furnace in argon atmosphere for sintering (at normal and high pressure). The content of MgO in the Al 2O3-10 vol% SiC composite was 0, 500, 1000, and 1500 ppm. Thefracture toughness(KIC)of sintered composite with 10... 

This article describes a study on WC-10Co cemented carbides with different percent of grain growth inhibitors. Samples were prepared by the conventional powder metallurgy method, using WC and Co powder and different concentrations of VC and (Ta, Nb)C powder. All samples were processed using a hot isostatic press (HIP) and the effect of grain growth inhibitors on the microstructure and mechanical properties were investigated. Additionally, microstructure and powder particle morphology were examined using scanning electron microscopy (SEM) and electron dispersive spectroscopy (EDS). The specimen's microstructure proved that the addition of VC is more effective at suppressing grain growth than... 

An investigation into the mixed mode fracture of steel fiber reinforced concrete (SFRC) beams with one percent volume fraction of steel fiber is presented. A series of notched beams with different notch depths and locations are tested under three-point bending. The test results for apparent fracture toughness, crack trajectories, and fracture energy are presented. The crack paths for SFRC and plain concrete beams are compared. The apparent fracture toughness values were more scattered for SFRC than for plain concrete. The load-deflection curves were used to obtain the fracture energy. To this end, two methods were utilized for center notched beams, and the results were comparable to each... 

To improve the strength and toughness of AISI 4340 steel, different microstructures, containing full bainite, bainite-ferrite, martensite-ferrite and full martensite were produced by different heat treatment cycles. Tensile, impact and hardness tests were carried out at room temperature. The ductile-brittle transition temperature was determined from impact data at different temperatures. The results showed that steel with bainite - 0.34 ferrite microstructure has the highest elongation and charpy impact energy, while its tensile strength and yield stress decreased in comparison to other microstructures. This increment was noticeable when bainite - 0.34 ferrite steel was tempered. The... 

The combined effects of SiC and carbon additives on the densification, structure and characteristics of pressureless sintered ZrB2-SiC ceramic composites were studied. The ZrB2-SiC (1-10wt%) composite powders were mixed by 1-2wt% carbon. The prepared powder mixtures were then cold-consolidated and sintered in argon environment in the temperature range of 1800-2100°C for 2h. The constituted phases and microstructural evolutions were studied using x-ray diffraction and scanning electron microscope equipped with an energy dispersive x-ray detector. The obtained results concluded that the densification was increased by extending the sintering time and also by prior holding... 

To improve both strength and toughness of AISI 4340 steel three microstructures, full bainite, bainite-ferrite and tempered bainite-ferrite, were produced by heat treatment of this steel. Tensile, impact and hardness properties of these microstructures were compared. The results showed that with tempering of bainite-34% ferrite dual phase steel, elongation and charpy impact energy increased significantly in comparison to bainite and bainite-ferrite microstructures. Also ductile-brittle transition temperatures of bainite-ferrite and tempered bainite-ferrite steels were measured and confirmed superior toughness properties of this microstructure. Fracture surface analysis of charpy specimens... 

The objective of this study is to investigate the effects of both rubbery phase and nanosilica on mechanical properties of epoxy. Three series of formulations based on epoxy including nanosilica, rubber and rubber/nanosilica were prepared. Transmission electron microscopy showed that nanoparticles were homogeneously dispersed throughout the epoxy matrix. Compression and fracture toughness tests along with scanning electron microscopy and transmission optical microscopy were also done to evaluate the properties of the compounds. Although the results of compression tests indicate that addition of nanosilica could not change elastic modulus and yield strength of neat resin significantly,... 

Different architectures of layered laminates comprising two exterior layers of Al-Mg-Si/SiC metal matrix composite and an Al1050 ductile interlayer were fabricated by means of hot roll-bonding with applying different strains of εr = 39%, 51%, and 63%. For monolithics production, ceramic particulate reinforcement contents of 0, 5, 10, and 15 vol% were utilized. The aim of introducing ductile metal interlayer was to compensate the low toughness of composite layers and consequently enhancement of damage tolerance of bundled structures along with prevention of their catastrophic failure through activation of extrinsic toughening mechanism. Effects of architectural characteristics and fabrication... 

The asphalt industry has been at the forefront of sustainable development. Warm Mix Asphalt (WMA) has been developed to cope with issues such as high energy prices and air pollution. These mixes require less energy and generate fewer pollutants during production in comparison with conventional Hot Mix Asphalt (HMA). Although a promising technology, the durability of WMA is not clear because long-term WMA field performance data is limited. This study investigated the susceptibility of Sasobit-modified WMA to moisture, since moisture damage is a major cause of premature pavement failure in asphalt concrete. To this end, WMA samples were made using different concentrations of Sasobit and the... 

The paper is focused on the strength and fracture toughness of AISI420 martensitic stainless steel resistance spot welds under the tensile-shear loading. The failure behavior of AISI420 spot welds was featured by quasi-cleavage interfacial failure with low load bearing capacity and weak energy absorption capability which was a function of the weld fusion microstructure, predominately carbon and chromium rich martensite plus δ-ferrite. Fracture toughness of the fusion zone proved to be the most important factor controlling the peak load of the spot welds made on AISI420 failed in interfacial mode. A geometry-independent fracture toughness of the weld nugget (c.a. 23 MPam0.5) was determined... 

This paper presents a new procedure for determining the fracture toughness of rock-like specimens using the diametric compression test with the center-cracked horseshoe disk (CCHD) method. Using finite element analysis, a dimensionless stress intensity factor was obtained and a formula was rendered for determining mode I fracture toughness. To evaluate the accuracy of the measurement results produced by the CCHD method, fracture toughness experiments were conducted on the same rock-like material using the notched Brazilian disk (NBD) method. The CCHD tests were simulated using a two-dimensional particle flow code for validation of the experimental results, and a great agreement between the... 

The failure of advanced high-strength steels’ spot welds is a critical issue for automotive crashworthiness. This paper deals with understanding the underlying factors of the tensile-shear strength of automotive steels’ resistance spot welds during interfacial failure. It was found that the ratio of the fracture toughness to the hardness of the fusion zone is the critical factor governing the interfacial failure mechanism: ductile shear failure (controlled by the fusion zone hardness) vs. cleavage crack propagation (controlled by the fracture toughness). This clarification could pave the way for more accurate modelling of interfacial failure of advanced steel resistance spot welds and shed... 

The objective of this work was to study the influence of titanium on API 5L-X70 steel weld metal properties at manganese levels of 1.4 and 2%. The best mechanical properties in the weld series were obtained in two compositions, i.e. 1.92%Mn-0.02%Ti and 1.40%Mn-0.08%Ti. In both groups of welds, acicular ferrite in the microstructure was increased with addition of titanium in the range of 0.02-0.08%. Manganese helped to refine and homogenize weld microstructures. Increased hardenability of the weld due to further addition of titanium or manganese encouraged grain boundary nucleation of bainite with greater frequency than intragranular nucleation of acicular ferrite. Also, the amount of... 

Mechanical properties and fracture toughness micromechanisms of copolypropylene filled with different amount of nanometric CaCO3 (5-15 wt %) were studied, J-integral fracture toughness was incorporated to measure the effect of incorporation of nanoparticle into PP matrix. Crack-tip damage zones and fracture surfaces were studied to investigate the effect of nanofiller content on fracture toughness micromechanisms. It was found that nanofiller acted as a nucleating agent and decreased the spherulite size of polypropylene significantly, J-integral fracture toughness (Jc) of nanocomposites was improved dramatically. The Jc value increased up to approximately two times that of pure PP at 5 wt %...